Onsite Machining of Crankshaft By RA Power Solutions

RA Power Solutions is a trusted name in the field of onsite machining of crankshafts, specializing in the precision repair of crankshafts. Crankshafts are important components in engines, and when they require maintenance or repair, downtime can be costly. That’s where RA Power Solutions steps in, offering efficient and cost-effective services.

Our highly skilled technicians are equipped with state-of-the-art portable machinery designed to tackle crankshaft repairs at your location. Whether it’s in a marine engine, industrial generator, or any other application, we bring the workshop to you. This eliminates the need for expensive crankshaft transportation and minimizes downtime, saving you time and money.

RA Power Solutions’ onsite machining services encompass a wide range of solutions, including grinding, polishing, and journal repair. We ensure that your crankshaft is restored to its original specifications, guaranteeing optimal performance and longevity.

When you choose RA Power Solutions for the onsite machining of crankshafts, you can trust that your equipment is in capable hands, and you’ll be back up and running in no time. Contact us today to discuss your onsite machining needs and experience the difference our expertise makes.

For more information on the main engine maintenance, main bearing machining, and onsite crankshaft machining service, please contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Repair | Ammonia Compressor | Refrigeration Compressor | Reciprocating Compressor – RA Power Solutions

Your complete compressor crankshaft repair solution :

Are you facing any problems with the crankshaft of your compressor? RA Power Solutions has made the repair of compressor crankshaft easy.

With the introduction of new, revolutionary technology, the compressor crankshaft can be inspected on-site and repaired if required.

RA Power Solutions provides crankshaft repairs for ammonia and refrigeration compressors, ensuring quick restoration without disassembly.

The following are the common problems observed in compressor crankshafts :

Excessive wear and tear of crank pin and main journal.
Increase of oil gap between the crank pin, main journal, and bearing.
Frequent damage to crank pin and main journal bearings due to the development of excessive taper and ovality.
Seizure of crank pin and main journal bearings on compressor crankshaft due to non-replacement of bearings within the specified schedule.
Development of rough surface of crankpin and main journal due to bad quality of lubricating oil and lubricating oil filters.
Damage to both sides of the radius fillet due to an accident.
Damage to crank pin of compressor crankshaft due to excessive ovality in connecting rod big end bore.

With the introduction of the latest technology, there is no requirement to dismantle the crankshaft from the compressor casing.

Our technicians visit the site and undertake on site compressor crankshaft inspection. We have on-site compressor crankshaft polishing and grinding equipment available which is carried by our technicians and repairs are undertaken in no time.

SAVE YOUR COMPRESSOR CRANKSHAFT AND INCREASE THE LIFE:-

Save crankshaft repairs for ammonia and refrigeration compressors. We strongly suggest for medium and high-capacity compressors that their crankshafts should be periodically calibrated for taper and ovality, rough surface, hardness, and crack detection.

It is always advisable to get the crankshaft compressor inspected so that corrective action can be taken on time.

The loss of the crankshaft brings the whole plant to a stand-still and now can be avoided by availing the expert services of RA Power Solutions, we regularly undertake inspection and repair of compressor crankshaft of Ariel, Cummins, Kirloskar, Samson, Porter-Cable, Stanley Bostitch, Campbell Hausfeld, DeWalt, Makita, Senco, ANEST IWATA, Gardner Denver, Graham Sulzer, Hitachi, Rolair Systems, Brehob, Lufkin, Zebra, Ingersoll Rand, etc.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.). Mr. Shahani is a highly experienced business leader with rich experience of more than 44 years in the field of Power, Heavy, and Shipping industry. He is a technical Adviser to many shipping and heavy industries across the globe.

For more information regarding crankshaft repair, crankshaft grinders, polishing crankshaft journals, refrigeration compressor crankshaft repair, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.

Crankshaft Repair | Grinding of Crankshaft | Crankshaft Machining – RA Power Solutions

RA Power Solutions have been working on high-capacity diesel engine overhaul, repair, and maintenance and grinding of crankshaft for the last 44 years. During our work on engines on board a vessel or in large engineering plants, we have observed that the incidents of crankshafts getting damaged due to accidents are getting very often.

As we are aware that the crankshaft is the heart of the engine by means of connecting rod the crankshaft converts reciprocating motion to the liner movement which drives the engine. RA Power Solutions have the process, technology, and onsite crankshaft grinding machines ranging from 35 mm to 700 mm and crankshaft repair is now possible without disassembly of the crankshaft from the engine. The repair of the crankshaft is possible irrespective of its length and weight as we have the equipment available up to 700 mm in terms of diameter.

The crankshaft in general has various applications including diesel generating sets and marine engines typical areas of crankshaft applications are as follows:

Compressors
Railway vehicles/engines
Power generators
Forging hammers
Pumps
Marine engines, etc.

The crankshaft of high-capacity engines used for marine and land-based applications are of forged steel. RA Power Solutions has experienced technicians, and advanced technology equipment i.e. in situ crankshaft grinding machine to maintain the dimensions and tolerances strictly as per the manufacturer’s specifications and recommendations. Major parameters maintained after crankshaft grinding and repair and grinding of crankshaft are as follows:

Taper and ovality can be maintained within 0.02/0.03 mm or less as per the requirement of the engine manufacturer.
The portable in situ crankshaft grinding machine used by RA Power Solutions technicians is capable of maintaining a surface finish of far less than 0.03 RA value.
The high surface finish value after grinding of crankpin and main journal diameter of the crankshaft enhances the life of connecting rod and main bearings considerably.

Inspection of Crankpin Before Repair & Grinding

The radius profile of both the end of the crankpin or main journal and the lubricating oil profile is maintained strictly as per the original profile.
The straightness/runout of the crankshaft is checked, and the crankshaft is straightened if required by the peening process.
Counterweight can be replaced in case of damage and supporting threads are repaired onsite.

Machining of Crankshaft by Insitu Crankshaft Grinding Machine — Machining of Crankshaft by In situ Crankshaft Grinding Machine

During our work of more than four decades, we have repaired more than 10,000 crankshafts used for different applications. All the repairs are executed with a guarantee. We are an ISO-certified company and also meet the standards requirements like DNB, Lloyd’s, etc. All our technicians possess Indian CDC and can join the vessel in a short time in any part of the world.

Crankpin After Repair by Insitu Crankshaft Grinding Machine — Crankpin After Repair by In situ Crankshaft Grinding Machine

Crankshaft grinding and repair are essential processes in the field of engine maintenance and precision engineering. The crankshaft, being a crucial component in any engine, requires meticulous attention to ensure its optimal performance. At RA Power Solutions, we specialize in main bearing machining, grinding of crankshaft, and in situ crankshaft grinding.

For more information regarding in situ crankshaft inspection, in situ grinding crankpins, and cost-effective crankshaft grinding Dubai contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding And Repair Services | Crankshaft Reconditioning | Crankpin Machining – RA Power Solutions

RA Power Solutions undertakes onsite crankshaft grinding and repair, crankpin reconditioning, and crankpin machining up to a diameter of 700 mm. It is observed that due to serious accidents sometimes the radius fillet of the crankpin or main journal is damaged, and it is difficult to undertake the crankshaft repair onsite without removing the crankshaft from the engine block and transporting it to the designated workshop.

With more than forty-four years of experience in this field, we have added a portable onsite crankshaft grinding and polishing machine that can undertake crankshaft grinding and crankshaft polishing without taking the reference of radius fillet of the crankpin or crank main journal thus saving the crankshaft from rejection.

**Inspection of Crankpin on Board a Vessel**

**Inspection of Crankpins is in Process**

It is our experience that the cost of the crankshaft is very high, and in the case of high-capacity engines, it works out to be 20 to 25% of the cost of the engine. Considering this fact, it is most important that the job of crankshaft grinding and crankshaft repair is entrusted to the company that has experience in repairing the crankshaft successfully. With experience of four decades in this field and successfully repaired more than 10,000 crankshafts, we are considered to be leaders in this field and are trusted by shipping companies, diesel power plants, and engine manufacturers for the repair of crankshaft strictly as per the specifications and tolerances stipulated by the manufacturer.

The timely inspection and repair of the crankshaft are again of great importance. We have a team of engineers who can fly on short notice for the inspection and repair of the crankshaft to any part of the world. The crankshaft repair undertaken by us is guaranteed satisfactory performance.

Our crankshaft grinding services have the following features:

Onsite machining, grinding, and polishing of crankpins up to 700 mm.
Onsite machining, grinding, and polishing of all cylindrical shafts including turbine, alternator, pump shafts, and tail shaft up to the diameter of 700 mm.
Repair of radius fillet by grinding and polishing.
Portable pneumatically, lightweight crankshaft grinding machine that can be taken to any site all over the world.
All technicians having valid CDC can sail on the vessel.

The author of the blog is Mr. Raj Shahani, Managing Director of the company. He has 44 years of experience in providing services related to engine repair and overhauling, crankshaft grinding and polishing, crankpin reconditioning, crankshaft repair, and many more.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information regarding Crankshaft Grinding Machine For Engine Repair, Insitu Crankshaft Grinding Repair Service, Onsite Crankshaft Repair And Grinding, Insitu Crankshaft Repair And Grinding, Crankshaft Grinding For Marine Equipment, Onsite Crankshaft Grinding Services, Insitu Crankshaft Grinding Services, Crankshaft Grinding And Repair Services, In Situ Crankshaft Grinding And Repair.

Crankshaft Grinding | Crankshaft Grinding Services | Crankshaft Machining – RA Power Solutions

RA Power Solutions undertakes crankshaft repair, crankshaft grinding, and polishing onsite all over the world. The company is extending 24/7 emergency service for repair of the crankshaft of main and auxiliary engines on board a vessel or land-based installations worldwide. We are having experience of 40 years in the field of engine repair and with the latest technology in the equipment, we are considered to be the most knowledgeable company in the world. Our response time in case of emergency is unbeatable. We have developed an onsite portable, lightweight crankshaft grinding machine up to the diameter of 700 mm which is kept ready all the time to be taken on the vessel or to any Diesel Engine installation all over the world.

**Grinding of Crankshaft is in Process**

The client has the definite advantage of awarding crankshaft repair, crankshaft grinding, and crankshaft machining work to us as we have carried out repair of over 10000 crankshafts having serious damage and were saved from rejection. We are confident of our workmanship and design of equipment and can repair your shaft successfully without stripping it down from the engine and transporting it to the workshop.

The following procedure is adopted for successful repair of the crankshaft:

Calibrated and modern instruments are used to undertake preliminary inspection of the crankshaft as follows:
1. Dimensional inspection to check taper and ovality
2. Crack detection by MPI/ultrasound or dye penetrant
3. Hardness test
4. Surface test to check surface roughness
5. Inspection to check the straightness of the crankshaft
6. Lube oil and radius fillet profile check
7. Visual inspection

**Inspection of Crankpin Before Grinding**

All the readings and observations are recorded in the inspection format, and onsite repair planning is done in consultation with our senior Engineer.

After inspection, grinding, and repair of the crankshaft, the following parameters are achieved:
1. Taper and ovality of the crankpin and main journal after grinding and polishing can be achieved within 0.02 mm.
2. The lubrication oil hole and radius fillet profile can be given as per the original profile.
3. The presence of crack and hardness readings are taken and recorded.
4. Straightness and run-out are maintained as per the manufacturer’s specifications. A surface finish of less than 20 RA values can be maintained and achieved.

**Inspection of Crankshaft After Grinding on Board a Vessel**

All the crankshaft grinding services, crankshaft repair, crankshaft grinding, and polishing jobs executed by RA Power Solutions are guaranteed for satisfactory performance. Price-wise, we are considered to be the lowest in the international market.

The author of the blog is Mr. Raj Shahani, Managing Director of the company. He has 44 years of experience in providing engine repair services all over the world.

For more information regarding crankshaft repair, onsite crankshaft grinding and polishing, crankshaft machining, crankshaft grinding services, and other engine repair services, please feel free to write to us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

**Onsite Grinding & Repair of Crankpin is in Process**

Crankshaft Reconditioning | Crankshaft Machining | Crankshaft Repair | Crankshaft Grinding – RA Power Solutions

RA Power Solutions has forty-four years of experience in crankshaft reconditioning of large marine engines and engines installed in Power plants.

Diesel Engine Ready for Grinding & Repair

The onsite crankshaft repair and grinding is undertaken by RA Power Solutions’ experienced technicians for diameters ranging from 30 mm to 700 mm, which cover almost all the crankshafts used for different applications. It is generally observed that due to non-experience or lack of knowledge of the companies undertaking crankshaft reconditioning, Crankshaft misguide the end users resulting in serious breakdown and considerably higher expense.

Onsite Grinding of Crankpin by RA Power Solutions

RA Power Solutions has undertaken reconditioning of crankshaft exceeding ten thousand numbers and recommends the following situation for reconditioning of the crankshaft.

Recommendation for reconditioning of Crankshaft:

I) It is recommended to undertake crankshaft repair in case taper and ovality exceed the limit specified in the maintenance manual of the engine manufacturer.
II) In case of an accident, deep line marks or depression are developed.
III) Reconditioning of the crankshaft is recommended in case higher hardness is observed due to the seizer of bearings or any other reason.
IV) Development of surface crack.
V) Loss of alignment.
VI) In certain cases, although the dimensions of the CR Pin and Main Journal are observed within the limit, due to the rough surface observed on the CR Pin and of the Main Journal, the surface requires polishing.

The above suggestions are given for reconditioning of crankshaft. It is always advisable to send photographs and a brief Inspection report to RA Power Solutions for free recommendations as to how to repair Crankshaft successfully.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information.

**Grinding of Crankpin by Onsite Crankshaft Grinding Machine**

**Crankpin After Onsite Grinding & Repair**

Crankshaft Grinding Machine | Crankshaft Grinder | Global Onsite Repairs – RA Power Solutions

Engine population is rapidly increasing for the shipping industry, power plants, and various applications. In most cases, engines are used not only for emergency purposes but as a base load. The continuous running of the diesel engine results in wear and tear of the crankpin and main journal of the crankshaft. In certain cases, taper and ovality more than the permissible limit is developed in the crankpin and the crankshaft main journal.

**Inspection of Engine Before Grinding**

The disassembly of the crankshaft from the main engine and sending it to the designated workshop is a lengthy process. This is now outdated. RA Power Solutions having the experience of more than four decades in the repair of crankshafts have developed a portable, lightweight engine crankshaft grinding machine and onsite crankshaft grinding machine which can be taken to the site as accompanying baggage. The onsite crankshaft grinding machine has the following features:

Light in weight can be carried to the site easily.
The portable nature of onsite crankshaft grinding machine facilitates it to insert from the inspection window and undertake grinding and polishing of the crankpin.
The machine is designed and can maintain the taper and ovality within 0.02 mm. This meets with the OEM’s tolerances.
Surface finish and other parameters can be maintained as per international norms.
Onsite crankshaft grinding machine is easy to operate
Onsite training is provided for smooth running of the crankshaft grinding machine.
More than 70 machines sold all over the world and performing satisfactorily.
Insitu crankshaft grinding machines are low-priced and recommended for repair workshops, shipping and engineering companies, and power plants.

**Inspection of Connecting Rod on Board a Vessel**

Crankshaft grinding machines are exported to various countries including Dubai, Singapore, Bangladesh, Indonesia, Greece, Qatar, Nigeria, South America, etc.

For more information on engine crankshaft grinding machines, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Onsite Crankpin Grinding- Large and Small Engine Repairs – RA Power Solutions

RA Power Solutions is engaged in onsite crankshaft grinding, crankshaft machining and crankshaft repair of small and high capacity engines. The crankshafts and all cylindrical shafts of rotatory equipment are repaired onsite without disassembly.

**Onsite Crankshaft Grinding While Vessel is on Move**

Following are the main features of the services offered related to crankshaft repair:

Experience technicians undertake crankshaft inspection which includes dimensional calibration for taper, ovality and hardness testing.
In case of failure of bearing or serious damage, it is important to undertake a crack check. We recommend magnetic particle inspection and dye penetrant.
Checking loss of alignment of crankshaft by deflection gauge or taking the run-out of the main journal.
Straightening of crankshaft is undertaken if required.
Radius fillet original profile is maintained in case of damage.
Onsite crankshaft grinding, crankshaft repair is undertaken by using

**Onsite Crankshaft Grinding & Polishing Machine**

crankshaft grinding equipment maintaining the crankpin and main journal tolerances as per manufacturers.

Surface finish after crankshaft grinding and polishing is of great importance and is maintained.

Main points related to crankshaft repair services offered by RA Power Solutions:

A company having 40 years of experience in repair of crankshaft can easily detect the damage caused to the crankshaft due to accident.
We are experts in salvaging the crankshafts which as per the manufacturers are rejected. This is possible due to our vast experience, knowledge and use of the latest technological equipment.
A large team of experienced technicians have a valid passport and seaman book and can travel all over the world in the shortest possible notice.
In field of crankshaft repair, we are the leaders, most experienced, sincere and trustable.
The services provided is on the lowest rates and can be compared with other companies.
The only company having executed more than 11,000 jobs of crankshaft repair and engine overhaul maintenance worldwide.
All the repair services related to high capacity diesel generating sets is offered with a guarantee.

**Repair of Crankpin by Crankshaft Grinding Machine**

The only company in the world manufacturing onsite crankshaft grinding machine and onsite polishing machine and have sold more than 70 units all over the world.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information regarding crankpin machining, crankpin repair.

Onsite Crankshaft Repair Services India by RA Power Solutions

RA Power Solutions offer onsite crankshaft repair services for the last four decades to the land-based engine and engines installed on vessels.

The crankshaft needs repair or grinding in case of the following defects:

Development of excessive taper and ovality more than the tolerances stipulated.
Loss of alignment of the crankshaft.
Seizure of bearing, development of line marks.
Development of pitting and rough surface of crankshaft main journal and crankpin

**Crankshaft Repair Services While Vessel is Sailing**

**Crankshaft Grinding Services- Power Plant**

The onsite repair services of crankshaft help in getting the engine back into operation in minimum time. Following crankshaft grinding services are offered by RA Power Solutions at Sea, on land, or in the shipyard:

Onsite Crankshaft Repair
Crankshaft Straightening
Onsite Crankshaft journal repair
Crankshaft Regrinding
Onsite Crankshaft polishing
Onsite Main bearing Regrinding
Onsite Crankshaft machining
Orbital crankpin machining/regrinding
Main bearing machining
Insitu Main bearing Main Journal Polishing

Crankshaft Grinding being done on a Small Crankpin Width — **Crankshaft Grinding is being done on a Small Crankpin Width**

**Crankpin After Grinding by Crankshaft Grinding Machine**

RA Power Solutions has technicians who are well-trained and have executed successfully more than 11,000 jobs of crankshaft repair. We are also considered to be the lowest-priced in the industry.

For any services related to crankshaft refurbishment, crankshaft grinding, crankpin polishing, onsite crankshaft grinding repairing service, crankshaft grinding and repair onsite, or maintenance and repair services, please free to write us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding | Crankshaft Polishing Machine And Tools – RA Power Solutions

RA Power Solutions is the first company to introduce portable, lightweight, onsite crankshaft grinding and crankshaft polishing machines, crankshaft polishing tools, and crankshaft repair machines at the lowest price.

With the introduction of a revolutionary onsite crankshaft grinding machine, now it is possible to save the repair cost of the crankshaft. The onsite crankshaft grinding repair machine has proven its worth with 70 clients based all over the world.

**Crankshaft Grinding Machine Packed in Steel Box for Dispatch**

The onsite Crankshaft Grinding Polishing Machine has the following features:

Onsite crankshaft grinding & polishing machine can undertake crankshaft grinding and crankshaft polishing up to 700 mm diameter without dismantling the crankshaft.
In terms of taper and ovality, tolerance can be maintained within 20 to 30 microns or as per the manufacturer’s requirement.
For the long life of bearings and crankshaft it is important to have a high level of surface finish with onsite crankshaft grinding polishing machine it is possible to maintain a surface finish of 0.15 RA value.
The onsite crankshaft polishing machine is easy to operate and job training is also provided.
Onsite Crankshaft Grinding Polishing Machines can be carried as an accompanied suitcase by technicians from all over the world.
The onsite crankshaft grinding polishing machine is ideal for grinding and polishing of main engine and auxiliary engine on board the vessel. All popular make of engine crankshafts can be repaired like MAK, MAN, Wartsila, Daihatsu, Ruston, Yanmar, Mirrless Blackstone, SKODA, etc.
Onsite crankshaft polisher machines are supplied all over the world including Nigeria, Dubai, Singapore, South America, Italy, Maldives, Indonesia, Bangladesh, etc.

For more information on crankshaft polishing machines, crankshaft repair, grinding of crankshaft, and crankshaft polishing tool please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

**Crankshaft Grinding Machine for High Diameter**

**Grinding of Crankpin by Crankshaft Grinding Machine is in Process**