Cylinder liners are important components within internal combustion engines, playing a key role in ensuring the longevity and efficiency of these powerhouses. RA Power Solutions, a well-known name in the industry, specializes in manufacturing and supplying high-quality cylinder liners that are designed to meet the most rigid performance standards. These cylinder liners are precision-engineered to withstand the extreme conditions and wear-and-tear experienced within engines, providing a robust barrier between the piston and cylinder walls.
RA Power Solutions‘ cylinder liners are crafted with precision and adhere to strict quality control measures. They are made from top-grade materials to ensure durability and reduced friction, ultimately contributing to improved engine performance and fuel efficiency. Whether it’s for automotive, marine, or industrial applications, RA Power Solutions’ cylinder liners are trusted by professionals worldwide for their exceptional quality and reliability, making them a cornerstone in the pursuit of efficient and long-lasting engine operation.
RA Power Solutions is an ISO-certified company. We are the leading manufacturer and exporter of cylinder liners and cylinder sleeves mainly for high capacity diesel engines. A company having four decades of experience in manufacturing engine components, providing onsite repair and maintenance service to diesel engine power plants and the shipping industry understands the importance of cylinder liners.
CKD SKODA Cylinder Liner
We have highly experienced and skilled employees who are technically qualified to produce the highest quality cylinder liners and cylinder sleeves. We provide the following cylinder liner:
Cylinder Liner For Pump
Diesel Engine Cylinder Liner
Main Engine Cylinder Liner
Diesel Engine Cylinder Liner
Cast Iron Engine Cylinder Liner
Engine Cylinder Liner
The cylinder liners are manufactured by centrifugal casting machines and automatic shell molding with a core shooter machine. The company is having a facility to manufacture the cylinder liner up to the bore size of 600 mm and length of 1300 mm. The machine shop is equipped with the latest CNC machines which are supported by in-house quality control equipment like a roughness tester, inspection gauges, spectrometer, etc. Our quality assurance team helps us to maintain the international standard of quality as per the manufacturers of the engine.
MAK Engine Cylinder Liner
CKD Skoda (All models of Engine), Ruston, Allen, B&W, DAIHATSU, MAN, Mirrlees Blackstone, Niigata, Caterpillar, Deutz, Wartsila, Sulzer, Yanmar, Bergen, Mitsubishi and Cummins etc. We export cylinder liners to various countries like South America, the UK, Nigeria, Indonesia, Singapore, Qatar, Dubai, etc.
Wartsila Cylinder Liner Manufacturer
Cylinder Liners of Wartsila Engine Exported to Power Plant
For more information on cracked cylinder liner repair, aluminium cylinder liner manufacturer, cylinder liner installation, cylinder head liner, and cylinder liners exporter, please contact us today at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.
There is no need of replacement of major components of engine or the equipment installed in heavy engineering plants in case of development of crack or damage of casting. It is possible to undertake onsite repair of crack and damaged component irrespective of its application and profile by metal stitching and metal locking process.
JIBB PLATE OF 225 TON
BROKEN AREA
REPAIR BY METAL STITCHING PROCESS
Finished by RA Power Solutions, India
The main features of undertaking crack repair and repair of damaged casting of engine block and heavy cast components by metal locking are as follows:
It is possible to replace the large portion of damaged components by using new casting piece, this is done by metal stitching and metal locking process.
Metal Stitching of Engine Block in Process
Metal stitching and metal locking is the most trusted technology of crack repair as no heat is generated. It is a cold process and there is no change in the shape and profile of the component unlike in the welding process.
Repair of crack by metal stitching and metal locking is possible onsite without disassembly of the equipment.
The crack repair and repair of damaged casting by lock and stitch method is far more cost-effective than the purchase of expensive and new parts.
Only company providing crack repair services on board the vessel while it is sailing. All repairs undertaken are guaranteed by RA Power Solutions engineers. A company with four decades of experience.
To know more about metal stitching, engine cylinder liner, metal stitching engine block, cold stitching cast iron, cold stitching engine blocks, metal surgery, and cast iron crack repair, contact us at rajshahani@rapowersolutions.com .
RA Power Solutions Pvt. Ltd. extends repair services for main and auxiliary engines, high-capacity compressors, pumps, and rotating equipment. We have the latest design portable equipment which is carried to the client’s site whether they are land-based power plants or vessels on the move. The services are offered through trained technicians. Being an Indian company having more than 36 years of experience, we are well known for sincerity, on-time services, and the lowest price in this industry. A few of the services offered to us are as under:
Metal Locking and Metal Stitching
Metal locking and metal stitching is a cold process for repair of steel casting which develops crack or gets broken into pieces due to overload, stress or an accident. RA Power Solutions Pvt. Ltd. has experience of more than 36 years of undertaking repair of most complex accidental damage of plant and machinery, high capacity marine engine, diesel generating sets, engine block, cylinder heads, turbine casing, etc. the repair of casting by metal stitching and metal locking is executed by trained and experienced engineers having experience of more than 40 to 45 years.
Broken Engine Block of Yanmar Engine
Assembly of Broken Pieces of Engine Block
Engine Block Ready After Metal Stitching Process
Engine Block Ready After Metal Locking Process
The consumables like metal locks and metal keys are procured from reputed companies based in USA and UK. We are cost-effective and can depute our team of technicians within 6 hours notice.
Material Used in Metal Locking and Metal Stitching Process
We are experts in the repair of crankshaft of high-capacity marine engines upto 700 mm diameter, diesel generating sets, and other applications. The services are extended all over the world through our experienced technicians.
Rotor Shaft Grinding
In case of failure of the white metal rotor shaft bearing it is necessary to inspect the rotor shaft bearing sitting diameter. We undertake complete inspection of rotor shaft, grinding and polishing onsite. The rotor shaft repair, grinding, and polishing are done without dismantling the rotor shaft from the casing. The rotor shaft grinding and polishing is done onsite.
Rotor shaft white metal Babbitt bearings are manufactured and rebabbitting of old rotor shaft bearings is also undertaken. We stand guarantee for the satisfactory performance of white metal babbitt bearings.
Onsite Rotor Shaft Grinding
Rotor Shaft Grinding in Process
Connecting Rod Repair
Connecting rod repair is undertaken with a guarantee, absolutely no need of replacing the connecting rod as in most cases connecting rods can be repaired and re-used.
RA Power Solutions Pvt. Ltd. undertakes in-house repair of connecting rods including re-boring of the big ends and small end, checking of hardness, cracks, etc.
Connecting Rod Assembled with Piston After Repair
Liner, Piston, Connecting Rod, and Cylinder Head Under Assembly Supplied by RA Power Solutions
Connecting rods for all make and model of diesel engines like MAN-B&W, Sulzer, Wartsila, Mak, Deutz, Pielstick, Mitsubishi, Daihatsu, Yanmar, Bergen, Niigata, Himsen, Allen, Stork, Fiat, MWM, Hanshin, Caterpillar, SKL, Ruston, Paxman, Crepelle, Mirrlees, Alco, ABC, Nohab, etc.
Connecting Rod of MAN engine
Reconditioning of Connecting Rod
Cylinder Heads
Cylinder Heads are reconditioned at our works. We replace valve seats, valve guides and recondition the cylinder heads which are ready for installation. Repair of cylinder heads is undertaken by our experienced technicians in-house.
The repair of cracks on cylinder heads is done by metal stitching and a metal locking process, which is a cold and proven method of crack repair. Second-hand reconditioned cylinder heads are also supplied with a guarantee at a competitive price.
Cylinder Head of Marine Diesel Engine
Cylinder Head
Rebabbitting of Bearings
Rebabbitting of old white metal bearings of diesel engines, turbines, alternators, and all applications are undertaken. Rebabbitting of white metal bearings is done by a centrifugal process, which ensures dense and uniform bonding with the base steel.
We undertake rebabbitting of bearings up to 1500 mm in diameter. The white metal used for rebabbitting is imported from Spain. The metallurgical certificate for white metal and dimensional inspection report is submitted after rebabbitting of white metal is done. For more information on onsite crankshaft repair services, cylinder liners exporter, cylinder liners, engine cylinder liner, cylinder sleeve manufacturer, metal locking, repair of rotor shaft, and onsite repair services of crankshaft contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.
