Crankshaft Grinding Services | In Situ Crankshaft Grinding | RA Power Solutions

**Inspection, Grinding & Polishing of Crankpin is in Process**

RA Power Solutions offers top-notch crankshaft grinding services that are second to none in the industry. With years of expertise & state-of-the-art equipment, we specialize in the precise grinding of crankshafts, ensuring optimal engine performance and longevity. Our team of experienced technicians is well-versed in handling a wide range of crankshafts, from small engines to large industrial ones.

Whether it’s repairing a damaged crankshaft or enhancing its surface finish for improved functionality. RA Power Solutions is a trusted partner for all your crankshaft grinding needs. Our commitment to quality and efficiency makes us a preferred choice for clients seeking reliable & cost-effective crankshaft grinding services.

When it comes to crankshaft grinding, RA Power Solutions stands out as a leader in the industry. We employ advanced grinding technology. Our team of experienced professionals delivers precision grinding solutions. We meet the highest standards of quality and performance.

At RA Power Solutions, we offer comprehensive crankshaft grinding services to restore the functionality and performance of your engine’s crankshaft. With over 45 years of experience, our skilled technicians utilize state-of-the-art equipment and proven techniques to deliver high-quality results, ensuring your crankshaft meets the exact specifications required for optimal engine performance.

For more information on crankshaft grinding, crankshaft grinding machine exporter, Insitu Crankshaft Grinding, On Site Crankshaft Grinding, Crankshaft Grinding Machine Supplier, Insitu Crankshaft Grinding Machine Supplier, and Onsite Crankshaft Grinding Machine Supplier, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.

Crankshaft Repair & Grinding Machine | Auxiliary Engine Repair Machine

RA Power Solutions has been extending services related to crankshaft repair, metal stitching, rebabbling of bearings, overhaul, and maintenance of high-capacity engines all over the world. The concept of crankshaft repair changed with time. The use of a bench-type crankshaft grinding machine is now completely outdated, and onsite crankshaft repair and grinding machines are used all over the world to repair crankshafts onsite and crankshaft grinder manufacturer in any part of the world. There is no requirement for the removal of the crankshaft, packing, and transporting it to the designated workshop.

**Portable Crankshaft Grinding Machine**

RA Power Solutions is a crankshaft grinder manufacturer, manufacturer of portable, lightweight Main Engine and auxiliary engine repair machines for the last 15 years from the range of 35 mm to 700 mm in terms of diameter.

The typical application of an onsite or in situ crankshaft grinding and polishing machine is as follows:

Pump crankshaft
Forging Press Crankshaft
Diesel Engine Crankshaft
Four-stroke stroke/2 two-stroke main engine and auxiliary engine crankshaft
Turbine shaft, fan shaft, tail shaft, alternator shaft, cylindrical shaft, etc.

The in situ crankshaft grinding machine is designed to maintain similar tolerances as bench-type crankshaft grinding machines. All the parameters, specifications, and tolerances that are specified by the engine manufacturers can be easily maintained.

**Accessories for Insitu Crankshaft Grinding Machine**

**Insitu Crankshaft Grinding Machine for Bigger Diameter**

Some of the main features of the crankshaft, Main Engine, and Auxiliary Engine Repair Machine are as follows:

Grinding and polishing of the crankshaft is possible onsite with this onsite repair equipment.
Crankshaft repair & grinding machine is compact and can be inserted from the limited space available from the inspection window of an entablature.

**Onsite Grinding & Repair of Crankpin is in Process**

**Grinding of Crankpin by Crankshaft Grinding Machine**

In case of space constraints machine can be redesigned and modifications can be undertaken to place the machine on the crank pin from the window. In situ, the crankshaft grinding and polishing machine is capable of maintaining taper, ovality, and surface finish strictly as per the manufacturer’s tolerance. Easy to operate.

**Training for Operation of Onsite Crankshaft Grinding Machine in RA Power Training Center**

Free 1-week training is provided onsite or in the training center of RA Power Solutions.
In situ crankshaft repair and grinding machine is available in the range of 35 mm to 700 mm. More than 70 crankshaft grinding machines are supplied all over the world.
With this precise Main Engine and Auxiliary Engine Crankshaft Repair Machine, it is possible to repair the crankshaft while sailing the vessel. This is possible due to the design and construction of the machine.

RA Power Solutions is a renowned crankshaft grinder manufacturer and exporter, offering top-notch solutions in the power industry. With their cutting-edge technology and extensive expertise, they have established a reputation for delivering high-quality crankshaft grinding machines.

**Crankpin After Grinding by Crankshaft Grinding Machine**

**Inspection of Crankpin After Grinding**

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty-five years of experience in the field of engine repair. He has developed an onsite crankshaft grinding machine after extensive research and trials. All the crankshaft grinding machines sold by us all over the world are performing satisfactorily.

For any queries related to high-capacity diesel engines, insitu grinding machine supplier, main engine maintenance, engine crankshaft grinding machine, drop us an email at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.

Crankshaft Repair | Grinding of Crankshaft | Crankshaft Machining – RA Power Solutions

RA Power Solutions has been working on high-capacity diesel engine overhaul, repair, and maintenance, and grinding of crankshafts for the last 45 years. During our work on engines on board a vessel or in large engineering plants, we have observed that the incidents of crankshafts getting damaged due to accidents are becoming increasingly often.

As we are aware that the crankshaft is the heart of the engine. Using the connecting rod, the crankshaft converts reciprocating motion to linear movement, which drives the engine. RA Power Solutions has the process, technology, and onsite crankshaft grinding machines ranging from 35 mm to 700 mm, and crankshaft repair is now possible without disassembly of the crankshaft from the engine. The repair of the crankshaft is possible irrespective of its length and weight, as we have the equipment available up to 700 mm in terms of diameter.

The crankshaft, in general, has various applications, including diesel generating sets and marine engines. Typical areas of crankshaft applications are as follows:

Compressors
Railway vehicles/engines
Power generators
Forging hammers
Pumps
Marine engines, etc.

The crankshafts of high-capacity engines used for marine and land-based applications are of forged steel. RA Power Solutions has experienced technicians and advanced technology equipment, i.e., an in situ crankshaft grinding machine. To maintain the dimensions and tolerances strictly as per the manufacturer’s specifications and recommendations.

Major parameters maintained after crankshaft grinding and repair and grinding of the crankshaft, are as follows:

Taper and ovality can be maintained within 0.02/0.03 mm or less as per the requirement of the engine manufacturer.
The portable in situ crankshaft grinding machine used by RA Power Solutions. The technicians are capable of maintaining a surface finish of far less than 0.03 RA value.
The high surface finish achieved after grinding the crankpin and main journal diameters significantly improves performance. It enhances the life of the connecting rod and main bearings.

Inspection of Crankpin Before Repair & Grinding

The radius profile of both the end of the crankpin or main journal and the lubricating oil profile is maintained strictly as per the original profile.
The straightness/runout of the crankshaft is checked, and the crankshaft is straightened if required by the peening process.
Counterweight can be replaced in case of damage, and supporting threads are repaired onsite.

During our work of more than four decades, we have repaired more than 10,000 crankshafts used for different applications. All the repairs are executed with a guarantee. We are an ISO-certified company and also meet the standards requirements like DNB, Lloyd’s, etc. All our technicians possess Indian CDC and can join the vessel in a short time in any part of the world.

Crankshaft grinding and repair are essential processes in the field of engine maintenance and precision engineering. The crankshaft, being a crucial component in any engine, requires meticulous attention to ensure its optimal performance. At RA Power Solutions, we specialize in main bearing machining, grinding of crankshafts, and in situ crankshaft grinding.

For more information regarding in situ crankshaft inspection, in situ grinding crankpins, and cost-effective crankshaft grinding in Dubai, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Reconditioning | Crankshaft Grinding Machine Exporter – RA Power Solutions

RA Power Solutions undertakes the repair of crankshafts having a diameter ranging from 35 mm to 700 mm. The concept of removing the crankshaft and sending it to the workshop for repair is now no longer valid, and the user gets the crankshaft repaired onsite.

During our working of more than forty years on marine main, crankshaft reconditioning, auxiliary engines, and high capacity diesel generating sets installed in industry, power plants, etc., we have observed that while the maintenance schedule stipulated by the engine manufacturer in the maintenance manual is religiously followed, but no attention is paid on the crankshaft’s condition.

Even during the maintenance schedule of 25,000 to 30,000 hours of operation, maintenance agencies and officials connected with the day-to-day upkeep of the engine ignore the inspection of the crankshaft till the seizure of the bearing or any other major breakdown happens in the crankshaft.

**Repair of Crankpin on Board a Vessel**

We have experienced that irrespective of the metallurgy of the crankshaft and level of hardness after continuous operation of the engine, taper and ovality of the crankshaft, crankpin, and main journal are developed. The bearing surface becomes rough, and in some cases, bearing line marks, pitting, etc., are developed. Due to these abnormalities developed in the crankshaft, failure of the bearing and the crankshaft takes place. RA Power Solutions recommends that inspection procedures be followed to ensure satisfactory performance of the crankshaft and to save it from rejection.

During the periodic maintenance schedule, the crankpins and main journals of the crankshaft should be checked for the development of taper and ovality.
The dimensions of the crankpin, taper, and ovality should be well within the limits specified by the manufacturers. There should not be any presence of bearing line marks or pitting on the crankpin journals.
The profile of the lubricating oil hole and radius fillet should be checked visually. There should not be any loss of the original profile.
The hardness test and the crack detection test by MPI or dye penetrant are not required till the major failure of the bearing or accident takes place.

Inspection of Crankpin on Board a Vessel

Checking of deflection of the crankshaft.
Positioning of crankshaft balancing weights. They should be tightened to a specific torque as per the manual.

In case the above preventive inspection is undertaken on-site without disassembly of the crankshaft, the user can avoid any major damage to the crankshaft.

On-site machining of crankpins and main journals has been made simple in this era of technological renovation. The concept of removing the crankshaft and getting the crankshaft machined in the workshop is no longer valid. The onsite crankshaft machining is undertaken to maintain strictly all the tolerances as specified by the manufacturer and stipulated in the maintenance manual.

Crankshaft machining is no longer the monopoly of a bunch of companies based in Europe and the UK. The availability of a portable, easy-to-operate crankshaft grinding machine has made it simple and easy to undertake the polishing and grinding of the main journal if required.

RA Power Solutions is a reputable and leading crankshaft grinding machine exporter and crankshaft reconditioner, known for its high-quality products and exceptional services. With a strong commitment to customer satisfaction, RA Power Solutions has gained a stellar reputation in the industry. Our state-of-the-art crankshaft grinding machines are designed to precision grind and polish crankshafts, ensuring optimal performance and longevity of engines.

**Repair of Crankshaft by Portable Crankshaft Grinding Machine**

RA Power Solutions has been extending onsite crankshaft inspection, main journal grinding, and crankshaft repair services for the last 45 years, We have a team of trained and experienced technicians who can fly to your site on short notice, as all of them have valid CDC.

This blog was written by Mr. Raj Shahani (Managing Director of RA Power Solutions), having more than forty years of experience in providing services like crankshaft repair and grinding, crankpin machining, polishing, and grinding of crankshaft, engine repair, and overhauling, and many other services related to the high-capacity engine.

For any queries regarding crankshaft grinding, grinding of crankshaft, crankshaft grinding services, crankshaft grinding machine, onsite crankshaft grinding, insitu crankshaft grinding repair, crankshaft grinding and repair, Crankshaft Grinding Machine Exporter, onsite crankshaft grinding machine, grinding of main journals, polishing crankshaft journals and crankshaft grinders, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

**Crankpin After Grinding & Polishing by Crankshaft Grinding Machine**

Crankshaft Grinding | Crankshaft Grinding Services | Crankshaft Machining – RA Power Solutions

RA Power Solutions undertakes crankshaft repair, crankshaft grinding, and polishing on-site all over the world. The company is extending 24/7 emergency service for the repair of the crankshaft of main and auxiliary engines on board a vessel or land-based installations worldwide. We are having experience 45 years of experience in the field of engine repair, and with the latest technology in the equipment, we are considered to be the most knowledgeable company in the world. Our response time in case of an emergency is unbeatable. We have developed an onsite portable, lightweight crankshaft grinding machine up to the diameter of 700 mm, which is kept ready all the time to be taken on the vessel or to any Diesel Engine installation all over the world.

The client has the definite advantage of awarding crankshaft repair, crankshaft grinding, and crankshaft machining work to us, as we have carried out the repair of over 10,000 crankshafts having serious damage and were saved from rejection. We are confident of our workmanship and design of equipment, and can repair your shaft successfully without stripping it down from the engine and transporting it to the workshop.

The following procedure is adopted for the successful repair of the crankshaft:

Calibrated and modern instruments are used to undertake a preliminary inspection of the crankshaft as follows:
1. Dimensional inspection to check taper and ovality
2. Crack detection by MPI/ultrasound or dye penetrant
3. Hardness test
4. Surface test to check surface roughness
5. Inspection to check the straightness of the crankshaft
6. Lube oil and radius fillet profile check
7. Visual inspection

All the readings and observations are recorded in the inspection format, and onsite repair planning is done in consultation with our senior engineer.

After inspection, grinding, and repair of the crankshaft, the following parameters are achieved:
1. Taper and ovality of the crankpin and main journal after grinding and polishing can be achieved within 0.02 mm.
2. The lubrication oil hole and radius fillet profile can be given as per the original profile.
3. The presence of cracks and hardness readings is taken and recorded.
4. Straightness and run-out are maintained as per the manufacturer’s specifications. A surface finish of less than 20 RA values can be maintained and achieved.

All the crankshaft grinding services, crankshaft repair, crankshaft grinding, and polishing jobs executed by RA Power Solutions are guaranteed for satisfactory performance. Price-wise, we are considered to be the lowest in the international market.

The author of the blog is Mr. Raj Shahani, Managing Director of the company. He has 45 years of experience in providing engine repair services all over the world.

For more information regarding crankshaft repair, onsite crankshaft grinding and polishing, crankshaft machining, crankshaft grinding services, and other engine repair services, please feel free to write to us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankpin Reconditioning | Crankpin Polishing and Onsite Crank Pin Repair – RA Power Solutions

RA Power Solutions has now made it easy to undertake crankpin grinding, crankpin repair, and crankpin polishing onsite in a short time with the lowest cost.

We undertake onsite crankpin repair, crankpin grinding, and crankpin polishing of crankshaft diameters ranging from 30 mm to 700 mm. This is undertaken by a lightweight, easy-to-operate, and portable onsite crankshaft grinding machine, which is taken to the site. We have a team of experienced technicians having valid passports and CDC. They can travel to any destination in the world in the shortest possible time with portable crankshaft grinding equipment and can also undertake repairs while sailing of vessel.

The following procedure is generally followed for successful onsite crank pin repair of the crankshaft:

Initial dimensional inspection of the crankpin is undertaken by calibrated measuring instruments for taper, ovality, and other parameters.
The radius fillet, lubricating oil hole of crankpin, is checked for any loss of profile and damage.
Crack detection test by high-intensity MPI torch is undertaken by level 3 qualified technicians.
Hardness check and other important parameters are checked and recorded.

After the initial inspection, in case required grinding and polishing of the crankpin is undertaken, to maintain the tolerances strictly as per the manufacturer’s specifications.

The onsite crankshaft grinding machine used by RA Power Solutions engineers for grinding and polishing of crankpin and crankpin repair is self-designed and is improved from time to time.

Inpection of Crankpin is in Process — **Inspection of Crankpin is in Process**

**Onsite Inspection of Crankpin Before Grinding & Polishing**

The combination of skilled technicians and the most modern onsite crankshaft grinding machine is used for crankpin grinding, delivering and maintaining the tolerances after crankpin repair, which is better than the international standards and the tolerances specified by the engine manufacturers. Our company has more than four decades of experience in successful repairs of the crankshaft of high-capacity engines used for power generation, shipping, etc.

**Grinding & Polishing of Crankpin on Board a Vessel**

RA Power Solutions also provides the following onsite repair services:

Machining and grinding of crankpin journals up to 700 mm diameter.
Grinding of main journals
Machining and grinding of crankpin fillets
Grinding and Machining of main journal fillets
Machining and grinding of the intermediate shaft/tail shaft
Grinding and polishing of crankshaft, turbine shaft, alternator shaft, and pump shaft
Metal stitching/metal locking of the damaged casting
Overhauling and repair of the engine.
Rebabbitting of old white metal bearings

The author is Mr. Raj Shahani, the company’s managing director. He has 45 years of experience providing on-site repair services related to high-capacity engines worldwide. He designed and developed the portable crankshaft grinding machine to save time and money.

For more information regarding grinding of crankshaft, onsite crank pin repair, onsite repair services, and crankpin repair, please feel free to write us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Repair & Crankshaft Grinding by Crankshaft Grinding Machine – RA Power Solutions

Crankshaft Repair does not require crankshaft to be removed from entablature. In recent past due to seizure of bearing or development of taper, ovality, loss of alignment of crankshaft it was necessary to remove the crankshaft from the engine block and send it to the designated workshop for crankshaft grinding and crankshaft repair.

The introduction of lightweight, vibration-free crankshaft grinding equipment facilitates grinding of crankshaft, crankpin and crank main journal on the spot while the crankshaft is assembled in the engine block. There is no necessity of even decoupling of alternator and other accessories from the diesel engine. The portable crankshaft grinding machine is placed on the crankpin or crank main journal through the inspection window of the entablature and the grinding and polishing operation is done.

The crankshaft grinding machine is centre less, vibration free equipment which ensures that the centre line of the crankpin is maintained. The crankshaft grinding and crankshaft polishing is done in one setting.

The crankshaft grinding machine is manufactured by us of diameter ranging from 60 to 700 mm. The machine is simple and easy to operate. We also provide training at the customer’s site for the operation and maintenance of the crankshaft grinding machine.

Company has sold more than 65 crankshaft grinding machine all over the world which are performing satisfactory. The machines are priced low and are ideally suited for large engineering, shipping companies, repair workshops, etc.More then 10000 Crankshafts are successfully repaired by us which is a record.

Crankshaft Grinding from Engine Block Window

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information.

Crankshaft Repair | Diesel Engine Crankshaft Repair – RA Power Solutions

Crankshaft repair is recommended in case of the following:

Development of excessive taper and ovality in crankpin journal and crank main journal.
Development of crack and increase in hardness due to failure of bearing.
Loss of Alignment of crankshaft
Development of deep bearing line marks, rough surface, pitting, etc.

Crankshaft repair is undertaken by rap by grinding of crankshaft onsite. Crank pin journal and main journal of crankshaft grinding are done of diameter ranging from 60 mm to 700 mm.

We are cost-effective and have four decades of experience in crankshaft repair, crankshaft grinding, and diesel engine crankshaft repair.

RA Power Solutions: Your trusted partner for precision diesel engine crankshaft repair. We restore power and reliability to your engines, ensuring optimal performance and longevity. For more information regarding crankshaft repair, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Repair of Crankshaft | Onsite Crankshaft Repair-RA Power Solutions

Reduce Cost And Breakdown Time By Onsite Repair Of Crankshaft

Onsite Crankshaft Grinding and Polishing Machine

The failure of the crankpin and main journal bearing causes serious damage to the crankshaft, which is as follows:

Development of excessive taper and ovality in Crankshaft, Crankpin, and Main Journal.
Development of crack
Abnormal increase and decrease in hardness
Loss of alignment of crankshaft, resulting in the increase in deflection readings.
Development of bearing line marks, pitting, local depression
Damage to radius fillet and lube oil profile

The onsite crankshaft grinding equipment developed and manufactured by us is capable of undertaking grinding and polishing of crankshaft in one setting. The tolerances after crankshaft repair are strictly maintained as per the manufacturer’s specifications.

We have a highly trained, skilled team of technicians who are deputed to the plant site or on a vessel in the minimum possible time. The process followed by us for the repair of the crankshaft is faster, more cost-effective, and more convenient. It of course avoids the removal of the crankshaft and transport to the workshop.

The repair of crankshaft executed by RA Power Solutions Pvt. Ltd is approved by leading inspection agencies including Lloyds, DNV, and many other inspecting agencies. For more information, please write us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.