Crankshaft Grinding | Crankshaft Grinding Services | Crankshaft Machining – RA Power Solutions

RA Power Solutions undertake crankshaft repair, crankshaft grinding and polishing onsite all over the world. The company is extending 24/7 emergency service for repair of crankshaft of main and auxiliary engines on board a vessel or for the land-based installations worldwide. We are having experience of 40 years in the field of engine repair and with the latest technology in the equipment, we are considered to be a most knowledgeable company in the world. Our response time in case of emergency is unbeatable. We have developed onsite portable, lightweight crankshaft grinding machine up to the diameter of 700 mm which is kept ready all the time to be taken on the vessel or to any Diesel Engine installation all over the world.

Grinding of Crankshaft is in Process
Grinding of Crankshaft is in Process

The client has the definite advantage of awarding crankshaft repair, crankshaft grinding, and crankshaft machining work to us as we have carried out repair of over 10000 crankshafts having serious damage and were saved from rejection. We are confident of our workmanship and design of equipment and can repair your shaft successfully without stripping it down from the engine and transporting it to the workshop.

The following procedure is adopted for successful repair of crankshaft:

  • Calibrated and modern instruments are used to undertake preliminary inspection of the crankshaft as follows:
    1. Dimensional inspection to check taper and ovality
    2. Crack detection by MPI/ultrasound or dye penetrant
    3. Hardness test
    4. Surface test to check surface roughness
    5. Inspection to check the straightness of crankshaft
    6. Lube oil and radius fillet profile check
    7. Visual inspection
Inspection of Crankpin Before Grinding
Inspection of Crankpin Before Grinding
Inspection of Crankpin on Board a Vessel
Inspection of Crankpin on Board a Vessel
  • All the readings and observations are recorded in the inspection format, and onsite repair planning is done in consultation with our senior Engineer.
Grinding of Crankpin is in Process
Grinding of Crankpin is in Process
  • After inspection, grinding and repair of crankshaft, the following parameters are achieved:
    1. Taper and ovality of crankpin and main journal after grinding and polishing can be achieved within 0.02 mm.
    2. Lubrication oil hole and radius fillet profile can be given as per the original profile.
    3. Presence of crack and hardness readings are taken and recorded.
    4. Straightness and runout are maintained as per the manufacturer’s specifications. Surface finish of less than 20 RA value can be maintained and achieved.
Inspection of Crankshaft After Grinding on Board a Vessel
Inspection of Crankshaft After Grinding on Board a Vessel
Crankpin After Grinding
Crankpin After Grinding

All the crankshaft grinding services, crankshaft repair, crankshaft grinding, and polishing jobs executed by RA Power Solutions are guaranteed for satisfactory performance. Price-wise, we are considered to be the lowest in the international market.

The author of the blog is Mr. Raj Shahani, Managing Director of the company. He is having 40 years of experience in providing engine repair services all over the world.

For more information regarding crankshaft repair, onsite crankshaft grinding and polishing, crankshaft machining, crankshaft grinding services, and other engine repair services, please feel free to write to us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Onsite Grinding & Repair of Crankpin is in Process
Onsite Grinding & Repair of Crankpin is in Process

Onsite Crankshaft Grinding & Polishing by Revolutionary Portable Equipment – RA Power Solutions

Crankshaft journal and crankshaft crank pin diameter should be grind and polished to attain a surface finish of 15 microinches or better. Again, the maintenance of taper and ovality of crankpin and crankshaft main journal has to be within the limit recommended by the manufacturer. Generally, the limits are within 0.02 to 0.05 mm, depending on the diameter of the crankpin and main journal. Till few years back it was a monopoly of few European companies undertaking onsite crankshaft grinding and crankshaft polishing jobs charging exorbitant prices from the shipping companies and the power plants who had no option but to get the job of onsite crankshaft grinding and crankshaft polishing done from them.

Portable Crankshaft Grinding Machine
Onsite Crankshaft Grinding & Polishing Machine

RA Power Solutions have been extending crankshaft grinding, crankshaft polishing, maintenance, and repair of high-capacity engines for the last forty years. Out of our experience, we have developed and manufacture onsite crankshaft grinding and crankshaft polishing machine having the range from 30 mm to 700 mm. The onsite crankshaft grinding machine has brought down the cost of repair of crankshaft and have broken the monopoly of the European service providers. The onsite crankshaft grinding machine manufactured by RA Power Solutions has the following features:

  • The onsite crankshaft grinding and polishing machine is portable, lightweight, and can be easily taken to the site all over the world.
  • The crankshaft grinding & polishing machine is portable and can be inserted from the inspection window. The crankpin grinding and polishing can be done without removing the crankshaft from the engine block.
  • The machine is designed and manufactured as per the customer’s requirement. For example, We have supplied machines for the crankshaft having a small bearing width or limited space.
Vibration Less Crankshaft Grinding Machine
Vibration Less Crankshaft Grinding Machine
  • The crankshaft grinder machine is capable of maintaining taper and ovality of crankpin or main journal as per the tolerances stipulated. It can achieve even a close tolerance of 0.01 mm in terms of taper and ovality. Surface finish far better than the international standard is achievable.
  • The onsite crankshaft grinding and crankshaft polishing machine is easy to operate and maintain. Onsite training by our experienced technicians is provided.
  • The cost of the crankshaft grinding and crankshaft polishing machine is low and affordable.
Onsite Crankshaft Grinder
Onsite Crankshaft Grinder

We have sold more than 70 crankshaft grinding and crankshaft polishing machines all over the world to leading drydocks, shipping companies, diesel power plants, repair workshops, etc.

The author is Mr. Raj Shahani, Managing Director of the company. He is having 40 years of experience in grinding of crankshaft, polishing of crankshaft, and all services related to repair of engines and supporting equipment. He has designed and developed the portable crankshaft grinding machine to save time and money.

Insitu Crankshaft Grinding Machine
Crankshaft Grinding Machine Ready for Dispatch
Onsite Grinding Machine for Small Diameter
Onsite Grinding Machine for Small Diameter

We will be pleased to share more information regarding onsite crankshaft grinding machine, onsite crankshaft grinding and polishing machine, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding, Crankshaft Polishing Machine, And Tools- RA Power Solutions

RA Power Solutions is the first company to introduce portable, lightweight, onsite crankshaft grinding and crankshaft polishing machines, crankshaft polishing tools, and crankshaft repair machines at the lowest price.

With the introduction of a revolutionary onsite crankshaft grinding machine, now it is possible to save the repair cost of the crankshaft. The onsite crankshaft grinding repair machine has proven its worth with 70 clients based all over the world.

Crankshaft Grinding Machine Packed in Steel Box for Dispatch
Crankshaft Grinding Machine Packed in Steel Box for Dispatch

The onsite Crankshaft Grinding Polishing Machine has the following features:

  • Onsite crankshaft grinding polishing machine can undertake crankshaft grinding and crankshaft polishing up to 700 mm diameter without dismantling the crankshaft.
  • In terms of taper and ovality tolerance can be maintained within 20 to 30 microns or as per the manufacturer’s requirement.
  • For the long life of bearings and crankshaft it is important to have a high level of surface finish with onsite crankshaft grinding polishing machine it is possible to maintain a surface finish of 0.15 RA value.
  • The onsite crankshaft polishing machine is easy to operate and job training is also provided.
  • Onsite Crankshaft Grinding Polishing Machines can be carried as a accompanied suitcase by technicians all over the world.
  • The onsite crankshaft grinding polishing machine is ideal for grinding and polishing of main engine and auxiliary engine on board the vessel. All popular make of engine crankshafts can be repaired like MAK, MAN, Wartsila, Daihatsu, Ruston, Yanmar, Mirrless Blackstone, SKODA, etc.
  • Onsite crankshaft polisher machine supplied all over the world including Nigeria, Dubai, Singapore, South America, Italy, Maldives, Indonesia, Bangladesh, etc.

For more information on crankshaft polishing machines, crankshaft repair, grinding of crankshaft, and crankshaft polishing tool please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding Machine for High Diameter
Crankshaft Grinding Machine for High Diameter
Grinding of Crankpin by Crankshaft Grinding Machine is in Process
Grinding of Crankpin by Crankshaft Grinding Machine is in Process