Crankshaft Repair & Grinding Machine | Auxiliary Engine Repair Machine

RA Power Solutions has been extending services related to crankshaft repair, metal stitching, rebabbling of bearings, overhaul, and maintenance of high-capacity engines all over the world. The concept of crankshaft repair changed with time. The use of a bench-type crankshaft grinding machine is now completely outdated, and onsite crankshaft repair and grinding machines are used all over the world to repair crankshafts onsite and crankshaft grinder manufacturer in any part of the world. There is no requirement for the removal of the crankshaft, packing, and transporting it to the designated workshop.

Portable Crankshaft Grinding Machine
Portable Crankshaft Grinding Machine
Onsite Crankshaft Grinder Machine
Onsite Crankshaft Grinder Machine

RA Power Solutions is a crankshaft grinder manufacturer, manufacturer of portable, lightweight Main Engine and auxiliary engine repair machines for the last 15 years from the range of 35 mm to 700 mm in terms of diameter.

The typical application of an onsite or in situ crankshaft grinding and polishing machine is as follows:

  • Pump crankshaft
  • Forging Press Crankshaft
  • Diesel Engine Crankshaft
  • Four-stroke stroke/2 two-stroke main engine and auxiliary engine crankshaft
  • Turbine shaft, fan shaft, tail shaft, alternator shaft, cylindrical shaft, etc.

The in situ crankshaft grinding machine is designed to maintain similar tolerances as bench-type crankshaft grinding machines. All the parameters, specifications, and tolerances that are specified by the engine manufacturers can be easily maintained.

Accessories for Insitu Crankshaft Grinding Machine
Accessories for Insitu Crankshaft Grinding Machine
Insitu Crankshaft Grinding Machine for Bigger Diameter
Insitu Crankshaft Grinding Machine for Bigger Diameter

Some of the main features of the crankshaft, Main Engine, and Auxiliary Engine Repair Machine are as follows:

  • Grinding and polishing of the crankshaft is possible onsite with this onsite repair equipment.
  • Crankshaft repair & grinding machine is compact and can be inserted from the limited space available from the inspection window of an entablature.
Onsite Grinding & Repair of Crankpin is in Process
Onsite Grinding & Repair of Crankpin is in Process
Grinding of Crankpin by Crankshaft Grinding Machine
Grinding of Crankpin by Crankshaft Grinding Machine

In case of space constraints machine can be redesigned and modifications can be undertaken to place the machine on the crank pin from the window. In situ, the crankshaft grinding and polishing machine is capable of maintaining taper, ovality, and surface finish strictly as per the manufacturer’s tolerance. Easy to operate.

Training for Operation of Onsite Crankshaft Grinding Machine in RA Power Training Center
Training for Operation of Onsite Crankshaft Grinding Machine in RA Power Training Center
  1. Free 1-week training is provided onsite or in the training center of RA Power Solutions.
  2. In situ crankshaft repair and grinding machine is available in the range of 35 mm to 700 mm. More than 70 crankshaft grinding machines are supplied all over the world.
  3. With this precise Main Engine and Auxiliary Engine Crankshaft Repair Machine, it is possible to repair the crankshaft while sailing the vessel. This is possible due to the design and construction of the machine.

RA Power Solutions is a renowned crankshaft grinder manufacturer and exporter, offering top-notch solutions in the power industry. With their cutting-edge technology and extensive expertise, they have established a reputation for delivering high-quality crankshaft grinding machines.

Crankpin After Grinding by Crankshaft Grinding Machine
Crankpin After Grinding by Crankshaft Grinding Machine
Inspection of Crankpin After Grinding
Inspection of Crankpin After Grinding

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty-five years of experience in the field of engine repair. He has developed an onsite crankshaft grinding machine after extensive research and trials. All the crankshaft grinding machines sold by us all over the world are performing satisfactorily.

For any queries related to high-capacity diesel engines, insitu grinding machine supplier, main engine maintenance, engine crankshaft grinding machine, drop us an email at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding | Crankshaft Grinding Services | Crankshaft Machining – RA Power Solutions

RA Power Solutions undertakes crankshaft repair, crankshaft grinding, and polishing on-site all over the world. The company is extending 24/7 emergency service for the repair of the crankshaft of main and auxiliary engines on board a vessel or land-based installations worldwide. We are having experience 45 years of experience in the field of engine repair, and with the latest technology in the equipment, we are considered to be the most knowledgeable company in the world. Our response time in case of an emergency is unbeatable. We have developed an onsite portable, lightweight crankshaft grinding machine up to the diameter of 700 mm, which is kept ready all the time to be taken on the vessel or to any Diesel Engine installation all over the world.

The client has the definite advantage of awarding crankshaft repair, crankshaft grinding, and crankshaft machining work to us, as we have carried out the repair of over 10,000 crankshafts having serious damage and were saved from rejection. We are confident of our workmanship and design of equipment, and can repair your shaft successfully without stripping it down from the engine and transporting it to the workshop.

Onsite Grinding & Repair of Crankpin is in Process
Onsite Grinding & Repair of Crankpin is in Process

The following procedure is adopted for the successful repair of the crankshaft:

  • Calibrated and modern instruments are used to undertake a preliminary inspection of the crankshaft as follows:
    1. Dimensional inspection to check taper and ovality
    2. Crack detection by MPI/ultrasound or dye penetrant
    3. Hardness test
    4. Surface test to check surface roughness
    5. Inspection to check the straightness of the crankshaft
    6. Lube oil and radius fillet profile check
    7. Visual inspection
  • All the readings and observations are recorded in the inspection format, and onsite repair planning is done in consultation with our senior engineer.
  • After inspection, grinding, and repair of the crankshaft, the following parameters are achieved:
    1. Taper and ovality of the crankpin and main journal after grinding and polishing can be achieved within 0.02 mm.
    2. The lubrication oil hole and radius fillet profile can be given as per the original profile.
    3. The presence of cracks and hardness readings is taken and recorded.
    4. Straightness and run-out are maintained as per the manufacturer’s specifications. A surface finish of less than 20 RA values can be maintained and achieved.

All the crankshaft grinding services, crankshaft repair, crankshaft grinding, and polishing jobs executed by RA Power Solutions are guaranteed for satisfactory performance. Price-wise, we are considered to be the lowest in the international market.

The author of the blog is Mr. Raj Shahani, Managing Director of the company. He has 45 years of experience in providing engine repair services all over the world.

For more information regarding crankshaft repair, onsite crankshaft grinding and polishing, crankshaft machining, crankshaft grinding services, and other engine repair services, please feel free to write to us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Onsite Crankshaft Grinding & Polishing by Revolutionary Portable Equipment – RA Power Solutions

Crankshaft journal and crankshaft crank pin diameter should be grind and polished to attain a surface finish of 15 microinches or better. Again, the maintenance of the taper and ovality of the crankpin and crankshaft main journal has to be within the limit recommended by the manufacturer. Generally, the limits are within 0.02 to 0.05 mm, depending on the diameter of the crankpin and main journal. Till few years back it was a monopoly of a few European companies undertaking onsite crankshaft grinding and crankshaft polishing jobs charging exorbitant prices from the shipping companies and the power plants who had no option but to get the job of onsite crankshaft grinding and crankshaft polishing done from them.

Portable Crankshaft Grinding Machine
Onsite Crankshaft Grinding & Polishing Machine

RA Power Solutions has been extending crankshaft grinding, crankshaft polishing, maintenance, and repair of high-capacity engines for the last forty years. Out of our experience, we have developed and manufacture onsite crankshaft grinding and crankshaft polishing machines having a range from 30 mm to 700 mm. The onsite crankshaft grinding machine has brought down the cost of repair of the crankshaft and has broken the monopoly of the European service providers. The onsite crankshaft grinding machine manufactured by RA Power Solutions has the following features:

  • The onsite crankshaft grinding and polishing machine is portable, lightweight, and can be easily taken to the site all over the world.
  • The crankshaft grinding & polishing machine is portable and can be inserted from the inspection window. The crankpin grinding and polishing can be done without removing the crankshaft from the engine block.
  • The machine is designed and manufactured as per the customer’s requirement. For example, We have supplied machines for the crankshaft having a small bearing width or limited space.
Vibration Less Crankshaft Grinding Machine
Vibration Less Crankshaft Grinding Machine
  • The crankshaft grinder machine is capable of maintaining the taper and ovality of the crankpin or main journal as per the tolerances stipulated. It can achieve even a close tolerance of 0.01 mm in terms of taper and ovality. A surface finish far better than the international standard is achievable.
  • The onsite crankshaft grinding and crankshaft polishing machine is easy to operate and maintain. Onsite training by our experienced technicians is provided.
  • The cost of the crankshaft grinding and crankshaft polishing machine is low and affordable.
Onsite Crankshaft Grinder
Onsite Crankshaft Grinder

We have sold more than 70 crankshaft grinding and crankshaft polishing machines all over the world to leading dry docks, shipping companies, diesel power plants, repair workshops, etc.

The author is Mr. Raj Shahani, Managing Director of the company. He has 44 years of experience in the grinding of crankshafts, polishing of crankshafts, and all services related to the repair of engines and supporting equipment. He has designed and developed the portable crankshaft grinding machine to save time and money.

Insitu Crankshaft Grinding Machine
Crankshaft Grinding Machine Ready for Dispatch
Onsite Grinding Machine for Small Diameter
Onsite Grinding Machine for Small Diameter

We will be pleased to share more information regarding onsite crankshaft grinding machine, onsite crankshaft grinding and polishing machine, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.