Crankshaft Reconditioning | Crankshaft Machining | Crankshaft Repair | Crankshaft Grinding – RA Power Solutions

RA Power Solutions has forty-five years of experience in crankshaft reconditioning of large marine engines and engines installed in Power plants.

Diesel Engine Ready for Grinding & Repair
Diesel Engine Ready for Grinding & Repair

The onsite crankshaft repair and grinding is undertaken by RA Power Solutions’ experienced technicians for diameters ranging from 30 mm to 700 mm, which covers almost all the crankshafts used for different applications. It is generally observed that due to non-experience or lack of knowledge of the companies undertaking crankshaft reconditioning and Onsite Crankshaft Machining, Crankshaft misguides the end user, resulting in serious breakdown and considerably higher expense.

Onsite Grinding of Crankpin by RA Power Solutions
Onsite Grinding of Crankpin by RA Power Solutions

RA Power Solutions has undertaken the reconditioning of crankshafts exceeding ten thousand numbers and recommends the following situation for the reconditioning of the crankshaft.

Recommendation for reconditioning of Crankshaft:

I) It is recommended to undertake crankshaft repair in case taper and ovality exceed the limit specified in the maintenance manual of the engine manufacturer.
II)  In case of an accident, deep line marks or depression are developed.
III) Reconditioning of the crankshaft is recommended in case higher hardness is observed due to the seizure of bearings or any other reason.
IV) Development of surface crack.
V) Loss of alignment.
VI) In certain cases, although the dimensions of the CR Pin and Main Journal are observed within the limit, due to the rough surface observed on the CR Pin and of the Main Journal, the surface requires polishing.

Crankpin Before Grinding
Crankpin Before Grinding

The above suggestions are given for the reconditioning of the crankshaft. It is always advisable to send photographs and a brief Inspection report to RA Power Solutions for free recommendations as to how to repair the Crankshaft successfully.

For more information about Onsite Crankshaft Machining, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383

Grinding of Crankpin by Onsite Crankshaft Grinding Machine
Grinding of Crankpin by Onsite Crankshaft Grinding Machine
Crankpin After Onsite Grinding & Repair
Crankpin After Onsite Grinding & Repair

Onsite Crankpin Grinding- Large and Small Engine Repairs – RA Power Solutions

RA Power Solutions is engaged in onsite crankshaft grinding, crankshaft machining, and crankshaft repair of small and high-capacity engines. The crankshafts and all cylindrical shafts of rotatory equipment are repaired onsite without disassembly.

Onsite Crankshaft Grinding While Vessel is on Move
Onsite Crankshaft Grinding While Vessel is on Move

The following are the main features of the services offered related to crankshaft repair:

  • Experienced technicians undertake crankshaft inspection, which includes dimensional calibration for taper, ovality, and hardness testing.
  • In case of failure of the bearing or serious damage, it is important to undertake a crack check. We recommend magnetic particle inspection and dye penetrant.
  • Checking the loss of alignment of the crankshaft by deflection gauge or by taking the run-out of the main journal.
  • Straightening of the crankshaft is undertaken if required.
  • The radius fillet original profile is maintained in case of damage.
  • On-site crankshaft grinding, crankshaft repair are undertaken using.
Onsite Crankshaft Grinding & Polishing Machine
Onsite Crankshaft Grinding & Polishing Machine


Crankshaft grinding equipment, maintaining the crankpin and main journal tolerances as per the manufacturer’s specifications.

Main points related to crankshaft repair services offered by RA Power Solutions:

  1. A company having 45 years of experience in the repair of crankshafts can easily detect the damage caused to the crankshaft due to an accident.
  2. We are experts in salvaging the crankshafts, which, as per the manufacturer, are rejected. This is possible due to our vast experience, knowledge, and use of the latest technological equipment.
  3. A large team of experienced technicians has a valid passport and seaman’s book and can travel all over the world on the shortest possible notice.
  4. In the field of crankshaft repair, we are the leaders, most experienced, sincere, and trustworthy.
  5. The services provided are at the lowest rates and can be compared with other companies.
  6. The only company to have executed more than 11,000 jobs of crankshaft repair and engine overhaul maintenance worldwide.
  7. All the repair services related to high-capacity diesel generating sets are offered with a guarantee.
Inspection of Crankpin is in Process
Inspection of Crankpin is in Process

The only company in the world manufacturing onsite crankshaft grinding machines and onsite polishing machines, and has sold more than 70 units all over the world.

For more information regarding grinding of crankpin and main journal, crankpin repair, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding by Pneumatic Grinding Machine – RA Power Solutions

Onsite crankshaft grinding is the latest trend in shipping industry. Removing the crankshaft from the engine block involves disassembly of all major parts, which requires time, effort, and money. The best solution for this is to undertake crankshaft grinding and crankshaft polishing onsite without disassembly of the crankshaft from the engine block.

Pneumatic Crankshaft Grinding Machine
Pneumatic Crankshaft Grinding Machine

The onsite grinding is undertaken by inserting the onsite crankshaft grinding machine from the inspection window.

Pneumatic Crankshaft Grinding Machine for Small Diameter
Pneumatic Crankshaft Grinding  for Small Diameter

RA Power Solutions undertakes onsite crankshaft grinding and onsite crankshaft polishing, and repairs up to 700 mm in diameter. We have a team of experienced technicians who travel all over the world with portable and lightweight equipment. It is now possible to execute the crankshaft repair in a few hours, depending on the diameter and extent of the damage to the crankshaft.

RA Power Solutions has executed repairs of more than 10,000 crankshafts all over the world for leading shipping companies, power plants, heavy engineering companies, etc. We are respected in the industry for quality, sincerity, and low price.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information.

Crankshaft Grinding by Pneumatic Grinding Machine
Pneumatic Grinding Machine

Crankshaft Grinding & Repair by Grinding Machine is in Process
Crankshaft Grinding & Repair by Grinding Machine is in Process

Turbine Shaft Repair – RA Power Solutions

The periodic inspection of the turbine shaft is necessary. It is common to observe bearing line marks, corrosion, fatigue cracks, taper, and ovality on the turbine shaft bearing seating area. In case these defects are not attended to on time, it can cause the turbine shaft and other parts.

Repair of Turbine Shaft
Repair of Turbine Shaft

RA Power Solutions Pvt. Ltd. has successfully executed the repair of turbine shafts, crankshafts, rotor shafts, alternator shafts, and pump shafts numbers exceeding 170 up to a diameter of 700 mm.

Special pneumatically driven grinding equipment is used to undertake the grinding of the turbine shaft. The turbine shaft grinding equipment is portable, lightweight, and easy to carry to the site. The experienced engineers undertake the grinding of the damaged bearing seating area of the turbine shaft and maintain the tolerances within 20–30 microns with a high surface finish.

For more information regarding crankshaft grinding, crankshaft repair, repair of turbine shafts, and grinding of crankshaft, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

FAQs:

How long does turbine shaft repair take?

Typically 1–3 days, depending on damage and shaft size.

Do you offer in-situ (on-site) turbine shaft grinding?

Yes, we specialize in in-situ grinding worldwide.

Are your repair services available internationally?

Yes, we provide global onsite repair services.

Do you offer 24/7 emergency turbine shaft repair?

Yes, emergency services are available anytime.

Can turbine shafts be repaired onsite?

Yes, with portable tools and skilled technicians.