Crankshaft Reconditioning | Crankshaft Machining | Crankshaft Repair | Crankshaft Grinding – RA Power Solutions

RA Power Solutions is having more than forty years of experience in crankshaft reconditioning of large marine engines and engines installed in Power plants.

Diesel Engine Ready for Grinding & Repair
Diesel Engine Ready for Grinding & Repair

 

The onsite crankshaft repair and grinding is undertaken by RA Power Solutions experienced technicians for diameter ranging from 30 mm to 700 mm, which cover almost all the crankshafts used for different applications. It is generally observed that due to non-experience or lack of knowledge of the companies undertaking crankshaft reconditioning of Crankshaft misguide the end users resulting to serious breakdown and considerable higher expense.

Onsite Grinding of Crankpin by RA Power Solutions
Onsite Grinding of Crankpin by RA Power Solutions

RA Power Solutions has undertaken reconditioning of crankshaft exceeding ten thousand numbers and recommends the following situation for reconditioning of the crankshaft.

Recommendation for reconditioning of Crankshaft:

I) It is recommended to undertake crankshaft repair in case taper and ovality exceeds the limit specified in maintenance manual of engine manufacturer.
II)  In case due to accident, deep line marks or depression is developed.
III) Reconditioning of crankshaft is recommended in case higher hardness is observed due to seizer of bearings or any other reason.
IV) Development of surface crack
V) Loss of alignment.
VI) In certain cases, although the dimensions of CR Pin and Main Journal are observed within the limit, but due to rough surface observed on CR Pin and of Main Journal, surface require polishing.

Crankpin Before Grinding
Crankpin Before Grinding

Above suggestions are given for reconditioning of crankshaft. It is always advisable to send photographs and brief Inspection report to RA Power Solutions for free recommendation as how to repair Crankshaft successfully.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information.

Grinding of Crankpin by Onsite Crankshaft Grinding Machine
Grinding of Crankpin by Onsite Crankshaft Grinding Machine
Crankpin After Onsite Grinding & Repair
Crankpin After Onsite Grinding & Repair

Onsite Crankpin Grinding- Large and Small Engine Repairs – RA Power Solutions

RA Power Solutions is engaged in onsite crankshaft grinding, crankshaft machining and crankshaft repair of small and high capacity engines. The crankshafts and all cylindrical shafts of rotatory equipment are repaired onsite without disassembly.

Onsite Crankshaft Grinding While Vessel is on Move
Onsite Crankshaft Grinding While Vessel is on Move

Following are the main features of the services offered related to crankshaft repair:

  • Experience technicians undertake crankshaft inspection which includes dimensional calibration for taper, ovality and hardness testing.
  • In case of failure of bearing or serious damage, it is important to undertake a crack check. We recommend magnetic particle inspection and dye penetrant.
  • Checking loss of alignment of crankshaft by deflection gauge or taking the run-out of the main journal.
  • Straightening of crankshaft is undertaken if required.
  • Radius fillet original profile is maintained in case of damage.
  • Onsite crankshaft grinding, crankshaft repair is undertaken by using
Onsite Crankshaft Grinding & Polishing Machine
Onsite Crankshaft Grinding & Polishing Machine

crankshaft grinding equipment maintaining the crankpin and main journal tolerances as per manufacturers.

  • Surface finish after crankshaft grinding and polishing is of great importance and is maintained.

Main points related to crankshaft repair services offered by RA Power Solutions:

  1. A company having 40 years of experience in repair of crankshaft can easily detect the damage caused to the crankshaft due to accident.
  2. We are experts in salvaging the crankshafts which as per the manufacturers are rejected. This is possible due to our vast experience, knowledge and use of the latest technological equipment.
  3. A large team of experienced technicians have a valid passport and seaman book and can travel all over the world in the shortest possible notice.
  4. In field of crankshaft repair, we are the leaders, most experienced, sincere and trustable.
  5. The services provided is on the lowest rates and can be compared with other companies.
  6. The only company having executed more than 11,000 jobs of crankshaft repair and engine overhaul maintenance worldwide.
  7. All the repair services related to high capacity diesel generating sets is offered with a guarantee.
Inspection of Crankpin is in Process
Inspection of Crankpin is in Process
Repair of Crankpin by Crankshaft Grinding Machine
Repair of Crankpin by Crankshaft Grinding Machine

The only company in the world manufacturing onsite crankshaft grinding machine and onsite polishing machine and have sold more than 70 units all over the world.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information regarding crankpin machining, crankpin repair.

Crankshaft Grinding by Pneumatic Grinding Machine – RA Power Solutions

Onsite crankshaft grinding is the latest trend in shipping industry. Removing crankshaft from the engine block involves dis assembly of all major parts which require time, efforts and money. The best solution for this is to undertake crankshaft grinding and crankshaft polishing onsite without disassembly of the crankshaft from the engine block.

Pneumatic Crankshaft Grinding Machine
Pneumatic Crankshaft Grinding Machine

The onsite grinding is undertaken by inserting the onsite crankshaft grinding machine from the inspection window.

Pneumatic Crankshaft Grinding Machine for Small Diameter
Pneumatic Crankshaft Grinding Machine for Small Diameter

RA Power Solutions undertake onsite crankshaft grinding and onsite crankshaft polishing and repairs up to 700 mm diameter. We have team of experience technicians, they travel all over the world with portable and light weight equipment. It is now possible to execute the crankshaft repair in few hours depending on the diameter and extent of the damage of crankshaft.

RA Power Solutions has executed repairs of more than 10,000 crankshaft all over the world for leading shipping companies, power plants, heavy engineering companies, etc. We are respected in industry for quality, sincerity and low price. Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information.

Crankshaft Grinding by Pneumatic Grinding Machine
Crankshaft Grinding by Pneumatic Grinding Machine

Crankshaft Grinding & Repair by Grinding Machine is in Process
Crankshaft Grinding & Repair by Grinding Machine is in Process

Turbine Shaft Repair – RA Power Solutions

The periodic inspection of turbine shaft is necessary. It is common to observe bearing line marks, corrosion, fatigue cracks, taper and ovality on turbine shaft bearing seating area In case these defects are not attended on time it can result to the failure of turbine shaft and damage to other parts.

Repair of Turbine Shaft
Repair of Turbine Shaft

RA Power Solutions Pvt. Ltd. has successfully executed repair of turbine shafts, crank shaft, rotor shaft, alternator shaft, and pump shaft numbers exceeding 170 up to the diameter of 700 mm.

Special pneumatically driven grinding equipment is used to undertake the grinding of the turbine shaft. The turbine shaft grinding equipment is portable, lightweight, and easy to carry to the site. The experienced engineers undertake the grinding of damaged bearing seating area of the turbine shaft and maintain the tolerances within 20–30 microns with a high surface finish.

For more information regarding crankshaft grinding, crankshaft repair, and grinding of crankshaft, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.