Crankshaft Reconditioning | Crankshaft Machining | Crankshaft Repair | Crankshaft Grinding – RA Power Solutions

RA Power Solutions has forty-five years of experience in crankshaft reconditioning of large marine engines and engines installed in Power plants.

Diesel Engine Ready for Grinding & Repair

The onsite crankshaft repair and grinding is undertaken by RA Power Solutions’ experienced technicians for diameters ranging from 30 mm to 700 mm, which covers almost all the crankshafts used for different applications. It is generally observed that due to non-experience or lack of knowledge of the companies undertaking crankshaft reconditioning and Onsite Crankshaft Machining, Crankshaft misguides the end user, resulting in serious breakdown and considerably higher expense.

Onsite Grinding of Crankpin by RA Power Solutions

RA Power Solutions has undertaken the reconditioning of crankshafts exceeding ten thousand numbers and recommends the following situation for the reconditioning of the crankshaft.

Recommendation for reconditioning of Crankshaft:

I) It is recommended to undertake crankshaft repair in case taper and ovality exceed the limit specified in the maintenance manual of the engine manufacturer.
II) In case of an accident, deep line marks or depression are developed.
III) Reconditioning of the crankshaft is recommended in case higher hardness is observed due to the seizure of bearings or any other reason.
IV) Development of surface crack.
V) Loss of alignment.
VI) In certain cases, although the dimensions of the CR Pin and Main Journal are observed within the limit, due to the rough surface observed on the CR Pin and of the Main Journal, the surface requires polishing.

The above suggestions are given for the reconditioning of the crankshaft. It is always advisable to send photographs and a brief Inspection report to RA Power Solutions for free recommendations as to how to repair the Crankshaft successfully.

For more information about Onsite Crankshaft Machining, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383

**Grinding of Crankpin by Onsite Crankshaft Grinding Machine**

**Crankpin After Onsite Grinding & Repair**

Onsite Crankpin Grinding- Large and Small Engine Repairs – RA Power Solutions

RA Power Solutions is engaged in onsite crankshaft grinding, crankshaft machining, and crankshaft repair of small and high-capacity engines. The crankshafts and all cylindrical shafts of rotatory equipment are repaired onsite without disassembly.

**Onsite Crankshaft Grinding While Vessel is on Move**

The following are the main features of the services offered related to crankshaft repair:

Experienced technicians undertake crankshaft inspection, which includes dimensional calibration for taper, ovality, and hardness testing.
In case of failure of the bearing or serious damage, it is important to undertake a crack check. We recommend magnetic particle inspection and dye penetrant.
Checking the loss of alignment of the crankshaft by deflection gauge or by taking the run-out of the main journal.
Straightening of the crankshaft is undertaken if required.
The radius fillet original profile is maintained in case of damage.
On-site crankshaft grinding, crankshaft repair are undertaken using.

**Onsite Crankshaft Grinding & Polishing Machine**

Crankshaft grinding equipment, maintaining the crankpin and main journal tolerances as per the manufacturer’s specifications.

Surface finish after crankshaft grinding and polishing is of great importance and is maintained.

Main points related to crankshaft repair services offered by RA Power Solutions:

A company having 45 years of experience in the repair of crankshafts can easily detect the damage caused to the crankshaft due to an accident.
We are experts in salvaging the crankshafts, which, as per the manufacturer, are rejected. This is possible due to our vast experience, knowledge, and use of the latest technological equipment.
A large team of experienced technicians has a valid passport and seaman’s book and can travel all over the world on the shortest possible notice.
In the field of crankshaft repair, we are the leaders, most experienced, sincere, and trustworthy.
The services provided are at the lowest rates and can be compared with other companies.
The only company to have executed more than 11,000 jobs of crankshaft repair and engine overhaul maintenance worldwide.
All the repair services related to high-capacity diesel generating sets are offered with a guarantee.

**Inspection of Crankpin is in Process**

The only company in the world manufacturing onsite crankshaft grinding machines and onsite polishing machines, and has sold more than 70 units all over the world.

For more information regarding grinding of crankpin and main journal, crankpin repair, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding by Pneumatic Grinding Machine – RA Power Solutions

Onsite crankshaft grinding is the latest trend in shipping industry. Removing the crankshaft from the engine block involves disassembly of all major parts, which requires time, effort, and money. The best solution for this is to undertake crankshaft grinding and crankshaft polishing onsite without disassembly of the crankshaft from the engine block.

The onsite grinding is undertaken by inserting the onsite crankshaft grinding machine from the inspection window.

Pneumatic Crankshaft Grinding Machine for Small Diameter — Pneumatic Crankshaft Grinding for Small Diameter

RA Power Solutions undertakes onsite crankshaft grinding and onsite crankshaft polishing, and repairs up to 700 mm in diameter. We have a team of experienced technicians who travel all over the world with portable and lightweight equipment. It is now possible to execute the crankshaft repair in a few hours, depending on the diameter and extent of the damage to the crankshaft.

RA Power Solutions has executed repairs of more than 10,000 crankshafts all over the world for leading shipping companies, power plants, heavy engineering companies, etc. We are respected in the industry for quality, sincerity, and low price.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information.

Crankshaft Grinding by Pneumatic Grinding Machine — Pneumatic Grinding Machine

Crankshaft Grinding & Repair by Grinding Machine is in Process

Grinding Of Rotor Shaft By Rotor Shaft Grinder | Refurbishment Of Rotor Shaft

Grinding of the rotor shaft is required due to wear and tear of the rotor shaft diameter, damage to the rotor shaft bearing seating area, or failure of the bearing. RA Power Solutions undertakes onsite grinding and polishing of rotor shafts having diameters up to 700 mm. The initial inspection of the rotor shaft is conducted by experienced technicians, which includes crack detection by MPI, hardness test, and dimensional inspection.

Onsite grinding of the rotor shaft is performed using the latest design of rotor shaft grinding machine. It was developed and manufactured by RA Power Solutions. The rotor shaft grinding machine has almost zero vibration, which helps to maintain the tolerance of the rotor shaft. Their bearing sitting area up to 20 microns.

RA Power Solutions Pvt. Ltd. has successfully executed more than one thousand jobs of grinding rotor shafts, crankshaft grinding, and rotating equipment.

RA Power Solutions specializes in the comprehensive refurbishment of rotor shafts. Our expert team employs cutting-edge techniques to restore your rotor shafts to their optimal condition. Enhance reliability and efficiency while extending the lifespan of your critical components. Trust us for top-notch rotor shaft refurbishment services. For information on the refurbishment of the rotor shaft, grinding of main journals, and Onsite Rotor Shaft Grinding Machine, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Turbine Shaft Repair By New Technology – RA Power Solutions

MACHINE NOW AVAILABLE FOR SALE ON LOWEST PRICE

A few years back, it was mandatory to send the damaged turbine shaft to the workshop for repairs. This involved the disassembly of the complete turbine, removal of the turbine shaft from the block, packing, and transportation to the workshop.

A new technology has been introduced in recent years. The turbine shaft grinding machine is portable, lightweight, and can be taken to the site. The main feature of a turbine shaft grinding machine is that it can be placed on the turbine shaft bearing sitting diameters and grinding and polishing can be done without disassembly of the turbine shaft. This process of grinding and polishing of turbine shaft by the portable turbine shaft grinding machine saves downtime and cost.

**Pneumatic Motor Mounted on Turbine Shaft Grinding Machine**

Disassembly of Turbine Shaft Grinding Machine

RA Power Solutions designs and manufactures turbine shaft grinding machines. The machine is capable of undertaking grinding of turbine shaft, on site turbine shaft repair, crankshaft, alternator shaft & cylindrical shaft up to 700 mm. The turbine shaft grinding machine is priced economically and can be delivered in a short time. It is highly recommended for power plants, shipping companies, workshops undertaking repairs, etc.

Packing in Progress-Turbine shaft Grinding Machine

Turbine Shaft Grinding Machine Ready for Dispatch

RA Power Solutions has sold more than 60 onsite turbine shaft grinding machines across the world. To get more information on site turbine shaft repair, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.