Crankshaft Repair | Ammonia Compressor | Refrigeration Compressor | Reciprocating Compressor – RA Power Solutions

Your complete compressor crankshaft repair solution :

Are you facing any problems with the crankshaft of your compressor? RA Power Solutions has repaired the compressor crankshaft easily.

With the introduction of new, revolutionary technology, the compressor crankshaft can be inspected on-site and repaired if required.

The following are the common problems observed in compressor crankshafts :

Excessive wear and tear of the crank pin and main journal.
Increase in the oil gap between the crank pin, main journal, and bearing.
Frequent damage to the crank pin and main journal bearings due to the development of excessive taper and ovality.
Seizure of crank pin and main journal bearings on compressor crankshaft due to non-replacement of bearings within the specified schedule.
Development of rough surface of the crankpin and main journal due to bad quality of lubricating oil and lubricating oil filters.
Damage to both sides of the radius fillet due to an accident.
Damage to the crank pin of the compressor crankshaft due to excessive ovality in the connecting rod big end bore.

With the introduction of the latest technology, there is no requirement to dismantle the crankshaft from the compressor casing.

Our technicians visit the site and undertake on-site compressor crankshaft inspection. We have on-site compressor crankshaft polishing and grinding equipment available, which our technicians use to carry out repairs in no time.

SAVE YOUR COMPRESSOR CRANKSHAFT AND INCREASE THE LIFE:-

We strongly suggest that medium and high-capacity compressors that their crankshafts should be periodically calibrated for taper and ovality, rough surface, hardness, and crack detection.

It is always advisable to get the crankshaft repair for the reciprocating compressor inspected so that corrective action can be taken on time.

The loss of the crankshaft brings the whole plant to a standstill and now can be avoided by availing the expert services of RA Power Solutions, we regularly undertake inspection and repair of compressor crankshaft of Ariel, Cummins, Kirloskar, Samson, Porter-Cable, Stanley Bostitch, Campbell Hausfeld, DeWalt, Makita, Senco, ANEST IWATA, Gardner Denver, Graham Sulzer, Hitachi, Rolair Systems, Brehob, Lufkin, Zebra, Ingersoll Rand, etc.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.). Mr. Shahani is a highly experienced business leader with rich experience of more than 45 years in the field of Power, Heavy, and Shipping industry. He is a technical Adviser to many shipping and heavy industries across the globe.

For more information regarding crankshaft repair, crankshaft grinders, Crankshaft Repair for reciprocating Compressors, polishing crankshaft journals, refrigeration compressor crankshaft repair, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Repair & Grinding Machine | Auxiliary Engine Repair Machine

RA Power Solutions has been extending services related to crankshaft repair, metal stitching, rebabbling of bearings, overhaul, and maintenance of high-capacity engines all over the world. The concept of crankshaft repair changed with time. The use of a bench-type crankshaft grinding machine is now completely outdated, and onsite crankshaft repair and grinding machines are used all over the world to repair crankshafts onsite and crankshaft grinder manufacturer in any part of the world. There is no requirement for the removal of the crankshaft, packing, and transporting it to the designated workshop.

**Portable Crankshaft Grinding Machine**

RA Power Solutions is a crankshaft grinder manufacturer, manufacturer of portable, lightweight Main Engine and auxiliary engine repair machines for the last 15 years from the range of 35 mm to 700 mm in terms of diameter.

The typical application of an onsite or in situ crankshaft grinding and polishing machine is as follows:

Pump crankshaft
Forging Press Crankshaft
Diesel Engine Crankshaft
Four-stroke stroke/2 two-stroke main engine and auxiliary engine crankshaft
Turbine shaft, fan shaft, tail shaft, alternator shaft, cylindrical shaft, etc.

The in situ crankshaft grinding machine is designed to maintain similar tolerances as bench-type crankshaft grinding machines. All the parameters, specifications, and tolerances that are specified by the engine manufacturers can be easily maintained.

**Accessories for Insitu Crankshaft Grinding Machine**

**Insitu Crankshaft Grinding Machine for Bigger Diameter**

Some of the main features of the crankshaft, Main Engine, and Auxiliary Engine Repair Machine are as follows:

Grinding and polishing of the crankshaft is possible onsite with this onsite repair equipment.
Crankshaft repair & grinding machine is compact and can be inserted from the limited space available from the inspection window of an entablature.

**Onsite Grinding & Repair of Crankpin is in Process**

**Grinding of Crankpin by Crankshaft Grinding Machine**

In case of space constraints machine can be redesigned and modifications can be undertaken to place the machine on the crank pin from the window. In situ, the crankshaft grinding and polishing machine is capable of maintaining taper, ovality, and surface finish strictly as per the manufacturer’s tolerance. Easy to operate.

**Training for Operation of Onsite Crankshaft Grinding Machine in RA Power Training Center**

Free 1-week training is provided onsite or in the training center of RA Power Solutions.
In situ crankshaft repair and grinding machine is available in the range of 35 mm to 700 mm. More than 70 crankshaft grinding machines are supplied all over the world.
With this precise Main Engine and Auxiliary Engine Crankshaft Repair Machine, it is possible to repair the crankshaft while sailing the vessel. This is possible due to the design and construction of the machine.

RA Power Solutions is a renowned crankshaft grinder manufacturer and exporter, offering top-notch solutions in the power industry. With their cutting-edge technology and extensive expertise, they have established a reputation for delivering high-quality crankshaft grinding machines.

**Crankpin After Grinding by Crankshaft Grinding Machine**

**Inspection of Crankpin After Grinding**

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions). He has forty-five years of experience in the field of engine repair. He has developed an onsite crankshaft grinding machine after extensive research and trials. All the crankshaft grinding machines sold by us all over the world are performing satisfactorily.

For any queries related to high-capacity diesel engines, insitu grinding machine supplier, main engine maintenance, engine crankshaft grinding machine, drop us an email at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.

Crankpin Machining | Crankshaft Journal Machining | Crankshaft Grinding Services – RA Power Solutions

RA Power Solutions is based in New Delhi, India, undertaking crankshaft machining for the last 45 years. Crankshafts are repaired on site without removing them from the crankcase. In case of any damage to the crankshaft, crankpin, and leading journal, we can machine it and polish it to a standard undersize within the manufacturer’s specification and tolerances specified.

The main advantage of repairing a damaged crankshaft and crankpin journal onsite is the short repair timescale. It is also more cost-effective. There is no need to remove the crankshaft from the engine block, pack it, or send it to a workshop. Machining and polishing can be done directly on-site. At the same time, all the specifications and tolerances as per the engine manufacturer are maintained.

RA Power Solutions has a team of experienced engineers who can repair all types of defects in the crankshaft and make it reusable.

Our scope of work includes the following:

Crankshaft, Crankpin Repair
Crankshaft Journal Repair
Crankshaft Repair
Crankshaft Straightening
Crankshaft Regrinding
Crankshaft Polishing
Crankpin Machining, Crankshaft Journal Machining

We can undertake the repair and polishing of crankshafts with diameters ranging from 35 mm to 700 mm. Our technicians can fly to any part of the world at short notice. As they carry with them the Indian CDC. The machining of the crankshaft, repair of spare parts, engine overhauling, and maintenance can also be undertaken while sailing the vessel.

Our portable, lightweight onsite crankshaft grinding machine is designed to generate minimum vibration. Thus, maintaining a high standard of quality in terms of surface finish, taper, and ovality. Since we offer repair of primary spares, maintenance, and overhauling of engines, spares, etc. We own one point of responsibility for the satisfactory performance of the engine in totality.

Onsite Crankshaft Repair by Portable Grinding Equipment — **On-Site Crankshaft Repair by Portable Grinding Equipment**

We are considered to be the cheapest in the market in comparison to the competitors based in Europe.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions), who has more than forty years of experience in the field of crankpin machining, crankshaft journal machining, crankshaft grinders, polishing and grinding of crankshaft, etc. For more details on babbitt bearing, white metal bearing, crankshaft grinding services, engine block repair, main journal grinding, grinding of crankshaft, or crankshaft grinders, email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Reconditioning | Crankshaft Grinding Machine Exporter – RA Power Solutions

RA Power Solutions undertakes the repair of crankshafts having a diameter ranging from 35 mm to 700 mm. The concept of removing the crankshaft and sending it to the workshop for repair is now no longer valid, and the user gets the crankshaft repaired onsite.

During our working of more than forty years on marine main, crankshaft reconditioning, auxiliary engines, and high capacity diesel generating sets installed in industry, power plants, etc., we have observed that while the maintenance schedule stipulated by the engine manufacturer in the maintenance manual is religiously followed, but no attention is paid on the crankshaft’s condition.

Even during the maintenance schedule of 25,000 to 30,000 hours of operation, maintenance agencies and officials connected with the day-to-day upkeep of the engine ignore the inspection of the crankshaft till the seizure of the bearing or any other major breakdown happens in the crankshaft.

**Repair of Crankpin on Board a Vessel**

We have experienced that irrespective of the metallurgy of the crankshaft and level of hardness after continuous operation of the engine, taper and ovality of the crankshaft, crankpin, and main journal are developed. The bearing surface becomes rough, and in some cases, bearing line marks, pitting, etc., are developed. Due to these abnormalities developed in the crankshaft, failure of the bearing and the crankshaft takes place. RA Power Solutions recommends that inspection procedures be followed to ensure satisfactory performance of the crankshaft and to save it from rejection.

During the periodic maintenance schedule, the crankpins and main journals of the crankshaft should be checked for the development of taper and ovality.
The dimensions of the crankpin, taper, and ovality should be well within the limits specified by the manufacturers. There should not be any presence of bearing line marks or pitting on the crankpin journals.
The profile of the lubricating oil hole and radius fillet should be checked visually. There should not be any loss of the original profile.
The hardness test and the crack detection test by MPI or dye penetrant are not required till the major failure of the bearing or accident takes place.

Inspection of Crankpin on Board a Vessel

Checking of deflection of the crankshaft.
Positioning of crankshaft balancing weights. They should be tightened to a specific torque as per the manual.

In case the above preventive inspection is undertaken on-site without disassembly of the crankshaft, the user can avoid any major damage to the crankshaft.

On-site machining of crankpins and main journals has been made simple in this era of technological renovation. The concept of removing the crankshaft and getting the crankshaft machined in the workshop is no longer valid. The onsite crankshaft machining is undertaken to maintain strictly all the tolerances as specified by the manufacturer and stipulated in the maintenance manual.

Crankshaft machining is no longer the monopoly of a bunch of companies based in Europe and the UK. The availability of a portable, easy-to-operate crankshaft grinding machine has made it simple and easy to undertake the polishing and grinding of the main journal if required.

RA Power Solutions is a reputable and leading crankshaft grinding machine exporter and crankshaft reconditioner, known for its high-quality products and exceptional services. With a strong commitment to customer satisfaction, RA Power Solutions has gained a stellar reputation in the industry. Our state-of-the-art crankshaft grinding machines are designed to precision grind and polish crankshafts, ensuring optimal performance and longevity of engines.

**Repair of Crankshaft by Portable Crankshaft Grinding Machine**

RA Power Solutions has been extending onsite crankshaft inspection, main journal grinding, and crankshaft repair services for the last 45 years, We have a team of trained and experienced technicians who can fly to your site on short notice, as all of them have valid CDC.

This blog was written by Mr. Raj Shahani (Managing Director of RA Power Solutions), having more than forty years of experience in providing services like crankshaft repair and grinding, crankpin machining, polishing, and grinding of crankshaft, engine repair, and overhauling, and many other services related to the high-capacity engine.

For any queries regarding crankshaft grinding, grinding of crankshaft, crankshaft grinding services, crankshaft grinding machine, onsite crankshaft grinding, insitu crankshaft grinding repair, crankshaft grinding and repair, Crankshaft Grinding Machine Exporter, onsite crankshaft grinding machine, grinding of main journals, polishing crankshaft journals and crankshaft grinders, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

**Crankpin After Grinding & Polishing by Crankshaft Grinding Machine**

In Situ Grinding Machine | In Situ Crankshaft Grinding and Polishing Machine – RA Power Solutions

In situ crankshaft grinding machine is an ideal solution for the repair of a damaged crankpin journal of a diesel engine without dismantling the crankshaft.

Benefits of In-Situ Grinding Machine:-

RA Power Solutions’ grinding technology and tools are not only user-friendly but are also capable of grinding the crankshaft to close dimensional tolerances and with geometric tolerance. These grinding tools are portable and can be easily carried by technicians to the site.

Insitu Crankshaft Grinding Machine — In Situ Crankshaft Grinding Machine

Main Accessories of In-Situ Grinding Machine supplied by RA Power Solutions:

In situ grinding machine (Complete Set)
Mother Bush
Bush
Pneumatic Motor with Adapter
Hand valve
Hose Pipe
Hanging Pipe (G.I)
Pneumatic Hand Grinder
Mops, Mounting Wheel & Rubber Base Wheel
Consumables and grinding media
Tool Box (Complete Set)

Crankshaft Grinding Machine Packed in a Steel Box for Dispatch

Accessories for Insitu Grinding Machine — Accessories for In Situ Grinding Machine

The measuring instrument used in the Job of grinding and polishing of crankshaft:-

Micrometer (Depending on the Crankshaft, Crank pin and main journal Diameter)
Micrometer 0-25 mm outside Ball Type Micrometer
Inside micrometer or bore gauge
Hardness Tester
Deflection Gauge
Magnetic Dial Stand with Dial Gauge
DP Test Kit or MPI Test Machine
Radius Gauge
Filler Gauge

Portable Crankshaft Grinding Machine is Ready for Dispatch

Instructions for using the onsite crankshaft and cylindrical Grinding Machine:-

Inspection:

Check CR Pin Size, Hardness, DP Test, or Magnetic Particle Test, and
Deflection, in case all reports are good after that, take the Second Step.
Dismantle the machine and check all spare parts, assemble the Pneumatic Motor in the insitu grinding machine.
Assemble the hardware in the shell, assemble the machine on the crank pin, and rotate the gear manually.
Assemble the machine’s upper and lower caps and recheck all bolts.
Connect the Air Hose Pipe to the Pneumatic Motor.
After the machining process first round is complete, dismantle the in situ grinding machine and check the size of the Crank Pin.
Follow the same steps to complete the job.
Before maintaining the final size, check hardness, MPI, or DP Test & take Maximum Reading by Micrometer.

Note: Before the final size check, reset the outside micrometer and take the dimensions again.

Maintenance & Cleaning:-

To properly maintain machine tools, it is very important to perform maintenance checks periodically on all accessories. The author is Mr. Raj Shahani, Managing Director of the company. He has forty-five years of experience in providing on-site engine repair services to companies all over the world. After extensive research and field trials, he has developed an in situ crankshaft grinding and polishing machine to make the repair process easy and cost-effective.

For any information on in situ crankshaft grinding machine, in situ crankshaft grinding repair in fertilizer plant, onsite crankshaft grinding services, onsite crankshaft grinding, g rinding and polishing of crankpin, in situ onsite crankshaft grinding in Oman, crankpin machining, crankpin repair, in situ crankshaft grinding please feel free to write to us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Repair of Crankshaft | Onsite Crankshaft Repair-RA Power Solutions

Reduce Cost And Breakdown Time By Onsite Repair Of Crankshaft

The failure of the crankpin and main journal bearing causes serious damage to the crankshaft, which is as follows:

Development of excessive taper and ovality in Crankshaft, Crankpin, and Main Journal.
Development of a crack
Abnormal increase and decrease in hardness
Loss of alignment of the crankshaft, increasing deflection readings.
Development of bearing line marks, pitting, and local depression
Damage to the radius fillet and lube oil profile

The onsite crankshaft grinding equipment developed and manufactured by us is capable of undertaking the grinding and polishing of the crankshaft in one setting. The tolerances after crankshaft repair are strictly maintained as per the manufacturer’s specifications.

We have a highly trained and skilled team of technicians who are deployed to the plant site or on a vessel in the shortest possible time. The process we follow for repairing the crankshaft is faster, more cost-effective, and more convenient. It, of course, avoids the removal of the crankshaft and transport to the workshop.

The repair of the crankshaft , onsite repair of crankshaft was executed by RA Power Solutions Pvt. Ltd is approved by leading inspection agencies, including Lloyds, DNV, and many other inspection agencies. For more information, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Grinding Of Rotor Shaft By Rotor Shaft Grinder | Refurbishment Of Rotor Shaft

Grinding of the rotor shaft is required due to wear and tear of the rotor shaft diameter, damage to the rotor shaft bearing seating area, or failure of the bearing. RA Power Solutions undertakes onsite grinding and polishing of rotor shafts having diameters up to 700 mm. The initial inspection of the rotor shaft is conducted by experienced technicians, which includes crack detection by MPI, hardness test, and dimensional inspection.

Onsite grinding of the rotor shaft is performed using the latest design of rotor shaft grinding machine. It was developed and manufactured by RA Power Solutions. The rotor shaft grinding machine has almost zero vibration, which helps to maintain the tolerance of the rotor shaft. Their bearing sitting area up to 20 microns.

RA Power Solutions Pvt. Ltd. has successfully executed more than one thousand jobs of grinding rotor shafts, crankshaft grinding, and rotating equipment.

RA Power Solutions specializes in the comprehensive refurbishment of rotor shafts. Our expert team employs cutting-edge techniques to restore your rotor shafts to their optimal condition. Enhance reliability and efficiency while extending the lifespan of your critical components. Trust us for top-notch rotor shaft refurbishment services. For information on the refurbishment of the rotor shaft, grinding of main journals, and Onsite Rotor Shaft Grinding Machine, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.