In Situ Grinding Machine | In Situ Crankshaft Grinding and Polishing Machine – RA Power Solutions

In situ crankshaft grinding machine is an ideal solution for the repair of a damaged crankpin journal of a diesel engine without dismantling the crankshaft.

Benefits of In-Situ Grinding Machine:-

RA Power Solutions’ grinding technology and tools are not only user-friendly but are also capable of grinding the crankshaft to close dimensional tolerances and with geometric tolerance. These grinding tools are portable and can be easily carried by technicians to the site.

Insitu Crankshaft Grinding Machine — In Situ Crankshaft Grinding Machine

Main Accessories of In-Situ Grinding Machine supplied by RA Power Solutions:

In situ grinding machine (Complete Set)
Mother Bush
Bush
Pneumatic Motor with Adapter
Hand valve
Hose Pipe
Hanging Pipe (G.I)
Pneumatic Hand Grinder
Mops, Mounting Wheel & Rubber Base Wheel
Consumables and grinding media
Tool Box (Complete Set)

Crankshaft Grinding Machine Packed in a Steel Box for Dispatch

Accessories for Insitu Grinding Machine — Accessories for In Situ Grinding Machine

The measuring instrument used in the Job of grinding and polishing of crankshaft:-

Micrometer (Depending on the Crankshaft, Crank pin and main journal Diameter)
Micrometer 0-25 mm outside Ball Type Micrometer
Inside micrometer or bore gauge
Hardness Tester
Deflection Gauge
Magnetic Dial Stand with Dial Gauge
DP Test Kit or MPI Test Machine
Radius Gauge
Filler Gauge

Portable Crankshaft Grinding Machine is Ready for Dispatch

Instructions for using the onsite crankshaft and cylindrical Grinding Machine:-

Inspection:

Check CR Pin Size, Hardness, DP Test, or Magnetic Particle Test, and
Deflection, in case all reports are good after that, take the Second Step.
Dismantle the machine and check all spare parts, assemble the Pneumatic Motor in the insitu grinding machine.
Assemble the hardware in the shell, assemble the machine on the crank pin, and rotate the gear manually.
Assemble the machine’s upper and lower caps and recheck all bolts.
Connect the Air Hose Pipe to the Pneumatic Motor.
After the machining process first round is complete, dismantle the in situ grinding machine and check the size of the Crank Pin.
Follow the same steps to complete the job.
Before maintaining the final size, check hardness, MPI, or DP Test & take Maximum Reading by Micrometer.

Note: Before the final size check, reset the outside micrometer and take the dimensions again.

Maintenance & Cleaning:-

To properly maintain machine tools, it is very important to perform maintenance checks periodically on all accessories. The author is Mr. Raj Shahani, Managing Director of the company. He has forty-five years of experience in providing on-site engine repair services to companies all over the world. After extensive research and field trials, he has developed an in situ crankshaft grinding and polishing machine to make the repair process easy and cost-effective.

For any information on in situ crankshaft grinding machine, in situ crankshaft grinding repair in fertilizer plant, onsite crankshaft grinding services, onsite crankshaft grinding, g rinding and polishing of crankpin, in situ onsite crankshaft grinding in Oman, crankpin machining, crankpin repair, in situ crankshaft grinding please feel free to write to us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Onsite Crankshaft Grinding & Polishing By Revolutionary Portable Equipment – RA Power Solutions

Crankshaft journal and crankshaft crank pin diameter should be ground and polished to attain a surface finish of 15 microinches or better. Again, the maintenance of the taper and ovality of the crankpin and crankshaft main journal has to be within the limit recommended by the manufacturer. Generally, the limits are within 0.02 to 0.05 mm, depending on the diameter of the crankpin and main journal. A few years back, it was a monopoly of a few European companies undertaking onsite crankshaft grinding and crankshaft polishing jobs, charging exorbitant prices from the shipping companies and the power plants, who had no option but to get the job of onsite crankshaft grinding and crankshaft polishing done from them.

Portable Crankshaft Grinding Machine — **Onsite Crankshaft Grinding & Polishing Machine**

RA Power Solutions has been extending crankshaft grinding, crankshaft polishing, maintenance, and repair of high-capacity engines for the last forty-five years. Out on our experience, we have developed and manufactured onsite crankshaft grinding and crankshaft polishing machines having a range from 30 mm to 700 mm. The onsite crankshaft grinding machine has brought down the cost of repair of the crankshaft and has broken the monopoly of the European service providers. The onsite crankshaft grinding machine manufactured by RA Power Solutions has the following features:

The onsite crankshaft grinding and polishing machine is portable, lightweight, and can be easily taken to the site all over the world.
The crankshaft grinding & polishing machine is portable and can be inserted from the inspection window. The crankpin grinding and polishing can be done without removing the crankshaft from the engine block.
The machine is designed and manufactured as per the customer’s requirements. For example, we have supplied machines for the crankshaft having a small bearing width or limited space.

Vibration Less Crankshaft Grinding Machine — Vibration-Less Crankshaft Grinding Machine

The crankshaft grinder machine is capable of maintaining the taper and ovality of the crankpin or main journal according to the stipulated tolerances. It can achieve a close tolerance of 0.01 mm in terms of taper and ovality. A surface finish far better than the international standard is achievable.
The onsite crankshaft grinding and crankshaft polishing machine is easy to operate and maintain. On-site training by our experienced technicians is provided.
The cost of the crankshaft grinding and crankshaft polishing machine is low and affordable.

We have sold more than 200 crankshaft grinding and crankshaft polishing machines all over the world to leading dry docks, shipping companies, diesel power plants, repair workshops, etc.

The author is Mr. Raj Shahani, Managing Director of the company. He has 45 years of experience in the grinding of crankshafts, polishing of crankshafts, and all services related to the repair of engines and supporting equipment. He has designed and developed the portable crankshaft grinding machine to save time and money.

Onsite Grinding Machine for Small Diameter — **On Site Grinding Machine for Small Diamete**r

We will be pleased to share more information regarding the crankshaft grinding machine and, onsite crankshaft grinding and polishing machine. Please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding Machine | Crankshaft Grinder | Global Onsite Repairs – RA Power Solutions

Engine population is rapidly increasing for the shipping industry, power plants, and various applications. In most cases, engines are used not only for emergency purposes but as a base load. The continuous running of the diesel engine results in wear and tear of the crankpin and main journal of the crankshaft. In certain cases, taper and ovality more than the permissible limit are developed in the crankpin and the crankshaft main journal.

Inspection of Engine Before Grinding — **Inspection of the Engine Before Grinding**

The disassembly of the crankshaft from the main engine and sending it to the designated workshop is a lengthy process. This is now outdated. RA Power Solutions, having the experience of more than four decades in the repair of crankshafts, has developed a portable, lightweight engine crankshaft grinding machine and an onsite crankshaft grinding machine, which can be taken to the site as accompanying baggage. The onsite crankshaft grinding machine has the following features:

Lightweight can be carried to the site easily.
The portable nature of the onsite crankshaft grinding machine facilitates its insertion from the inspection window and allows for grinding and polishing of the crankpin.
The machine is designed can maintain the taper and ovality within 0.02 mm. This meets with the OEM’s tolerances.
Surface finish and other parameters can be maintained as per international norms.
The onsite crankshaft grinding machine is easy to operate
On-site training is provided for the smooth running of the crankshaft grinding machine.
More than 70 machines have been sold all over the world and are performing satisfactorily.
Insitu crankshaft grinding machines are low-priced and recommended for repair workshops, shipping and engineering companies, and power plants.

**Inspection of Connecting Rod on Board a Vessel**

Inspection of Engine is in Process — **Inspection of the Engine is in Process**

Crankshaft grinding machines are exported to various countries, including Dubai, Singapore, Bangladesh, Indonesia, Greece, Qatar, Nigeria, South America, etc.

For more information on engine crankshaft grinding machines, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding by Pneumatic Grinding Machine – RA Power Solutions

Onsite crankshaft grinding is the latest trend in shipping industry. Removing the crankshaft from the engine block involves disassembly of all major parts, which requires time, effort, and money. The best solution for this is to undertake crankshaft grinding and crankshaft polishing onsite without disassembly of the crankshaft from the engine block.

The onsite grinding is undertaken by inserting the onsite crankshaft grinding machine from the inspection window.

Pneumatic Crankshaft Grinding Machine for Small Diameter — Pneumatic Crankshaft Grinding for Small Diameter

RA Power Solutions undertakes onsite crankshaft grinding and onsite crankshaft polishing, and repairs up to 700 mm in diameter. We have a team of experienced technicians who travel all over the world with portable and lightweight equipment. It is now possible to execute the crankshaft repair in a few hours, depending on the diameter and extent of the damage to the crankshaft.

RA Power Solutions has executed repairs of more than 10,000 crankshafts all over the world for leading shipping companies, power plants, heavy engineering companies, etc. We are respected in the industry for quality, sincerity, and low price.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information.