In Situ Crankshaft Grinding | Onsite Services | Innovative Repairs | Bangladesh

When it comes to maintaining engine performance, the crankshaft is the most important component. Found in marine vessels, power plants, and heavy machinery, it’s a crucial part of the engine. But when it gets damaged or worn out, it can bring operations to a screeching halt, leading to expensive repairs and downtime. Traditionally, fixing a crankshaft meant removing it entirely— a process that’s time-consuming, costly, and a logistical headache. RA Power Solutions is a global leader in crankshaft repair, which has brought its revolutionary in situ crankshaft grinding technology to Bangladesh. This innovative solution is changing the game for industries across the country.

MPI Test of damaged crankshaft
Crankshaft Inspection Before Grinding and Polishing

What is In Situ Crankshaft Grinding?

In simple terms, in situ crankshaft grinding is a way to repair crankshafts without taking them out of the engine. Instead of dismantling the entire machine and sending the crankshaft to a workshop, the repair is done right where the equipment is located. Using specialized portable grinding machines, technicians can restore the crankshaft’s journals (the smooth, polished surfaces that connect to other engine parts) to their original size and finish. This ensures the engine runs smoothly and extends its lifespan—all without the hassle of removal.

Why RA Power Solutions Stands Out

RA Power Solutions is a trusted name in the world of crankshaft repair, with 4 decades of experience and a reputation for excellence. The company has brought its expertise to Bangladesh, offering in situ crankshaft grinding services to industries like shipping, power generation, and manufacturing. Their team of skilled technicians uses advanced crankshaft grinding machines to deliver repairs that meet or exceed OEM (Original Equipment Manufacturer) standards. This is especially valuable in Bangladesh, where industries often face logistical challenges and need quick, cost-effective solutions to keep operations running.

Crankshaft repair under process
Crankshaft repair under process
Onsite Crankshaft Repair
Onsite Crankshaft Repair Services

The Benefits of In Situ Crankshaft Grinding

Less Downtime, More Productivity:

Since the crankshaft doesn’t need to be removed, repairs are completed much faster. This means less downtime for businesses and more time for productivity.

Precision Repairs:

RA Power Solutions uses cutting-edge technology to ensure the crankshaft is restored to its original specifications. This precision ensures the engine performs at its best and lasts longer.

On Site Convenience:

Whether it’s a remote power plant or a ship docked at a port, RA Power Solutions can bring their portable grinding machines to the site. This flexibility is a huge advantage for industries in hard-to-reach locations.

One standout example of RA Power Solutions’ impact in Bangladesh is their work with a major power plant. The plant’s crankshaft had worn down over years of use, threatening to shut down power generation. Instead of going through the lengthy and expensive process of removing the crankshaft, RA Power Solutions’ team performed in situ grinding onsite. They restored the crankshaft to its original condition, ensuring the plant could continue operating without interruption. This not only saved the plant from costly downtime but also demonstrated the effectiveness of in situ grinding in real-world scenarios.

As industries in Bangladesh continue to grow, the demand for efficient and reliable maintenance solutions is on the rise. In situ crankshaft grinding is perfectly positioned to meet this demand. RA Power Solutions, with its advanced technology and experienced team, is leading the charge. By adopting this innovative technique, businesses in Bangladesh can reduce repair costs, minimize downtime, and keep their operations running smoothly.

Crankpin after grinding and polishing
Crankpin after grinding and polishing
Picture showing crankpin after grinding and polishing

For more information regarding insitu crankshaft grinding, onsite services, and crankshaft grinding and repair in Bangladesh, please contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

In Situ Grinding Machine | In Situ Crankshaft Grinding and Polishing Machine – RA Power Solutions

In situ crankshaft grinding machine is an ideal solution for the repair of a damaged crankpin journal of a diesel engine without dismantling the crankshaft.

Benefits of In-Situ Grinding Machine:-

RA Power Solutions grinding technology and tools are not only user-friendly but are also capable of grinding the crankshaft to close dimensional and with geometric tolerance. These grinding tools are portable and can be easily carried by technicians to the site.

Insitu Crankshaft Grinding Machine
In Situ Crankshaft Grinding Machine

Main Accessories of In-Situ Grinding Machine supplied by RA Power Solutions:

  • In situ grinding machine (Complete Set)
  • Mother Bush
  • Bush
  • Pneumatic Motor with Adapter
  • Hand valve
  • Hose Pipe
  • Hanging Pipe (G.I)
  • Pneumatic Hand Grinder
  • Mops, Mounting Wheel & Rubber Base Wheel
  • Consumables and grinding media
  • Tool Box (Complete Set)
Crankshaft Grinding Machine Packed in a Steel Box for Dispatch
Crankshaft Grinding Machine Packed in a Steel Box for Dispatch
Accessories for Insitu Grinding Machine
Accessories for In Situ Grinding Machine

The measuring instrument used in the Job of grinding and polishing of crankshaft:-

  • Micrometer (Depend on Crankshaft Crank pin and main journal Diameter)
  • Micrometer 0-25 mm outside Ball Type Micrometer
  • Inside micrometer or bore gauge
  • Hardness Tester
  • Deflection Gauge
  • Magnetic Dial Stand with Dial Gauge
  • DP Test Kit or MPI Test Machine
  • Radius Gauge
  • Filler Gauge
Portable Crankshaft Grinding Machine is Ready for Dispatch
Insitu Crankshaft Grinding Machine
In Situ Crankshaft Grinding Machine

Instructions for using onsite crankshaft and cylindrical Grinding Machine:-

Inspection:

  • Check CR Pin Size, Hardness, DP Test, or Magnetic Particle Test and
  • Deflection, in case all reports are good after that, take Second Step.
  • Dismantle the machine and check all spare parts, assemble the Pneumatic Motor in insitu grinding machine.
  • Assemble the hardware in the shell assemble the machine on the crank pin and rotate gear manually.
  • Assemble the machine upper and lower cap and recheck all bolts.
  • Connect Air Hose Pipe to Pneumatic Motor.
  • After the machining process first round is complete, dismantle the in situ grinding machine and check the size of the Crank Pin.
  • Follow the same steps to complete the job.
  • Before maintaining the final size, check hardness, MPI, or DP Test & take Maximum Reading by Micrometer.

Note: Before the final size check, reset the outside micrometer and take the dimensions again.

Maintenance & Cleaning:-

In order to properly maintain machine tools, it is very important to perform maintenance checks periodically of all accessories. The author is Mr. Raj Shahani, Managing Director of the company. He has forty years of experience in providing onsite engine repair services to companies all over the world. After extensive research and field trials, he has developed in situ crankshaft grinding and polishing machine to make the repair process easy and cost-effective.

For any information on in situ crankshaft grinding machine, in situ crankshaft grinding repair in fertilizer plant, onsite crankshaft grinding services, onsite crankshaft grinding, grinding and polishing of crankpin, in situ onsite crankshaft grinding in Oman, crankpin machining, crankpin repair, in situ crankshaft grinding please feel free to write to us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.