Metal Lock Metal Stitching | Metal Stitching Cast Iron | Crack Repair | Engine Block Repair

Crack in cast iron components or damage of casting now can be easily repaired by metal lock and metal stitching process. The crack repair technology by metal lock and metal stitching process has outdated the old conventional method of crack repair by welding. It is said that crack repair by metal stitching and metal locking process is perhaps the only method to repair cracks in cast iron and to save the large, expensive components from rejection. In some cases, it is observed that the parts get more damaged by the welding process, resulting in the ultimate rejection and heavy financial losses.

More Details Of Repair Cast Iron Stitching | Cast Iron Repair And Cracked Engine Block Repair

Cast Iron Stitching repair in case of development of cracks or damage, casting is best undertaken by metal stitching and metal locking process. We undertake cast iron crack repair which has the following main advantages:-

  • Cast iron repair is possible onsite by metal stitching and metal locking process.
  • We extend our services 24*7 through our experienced technicians dedicated for repair cast iron, aluminium casting and cast steel casting by a metal lock.
  • Downtime is drastically reduced as there is no requirement for the disassembly of damaged components.
  • Crack repair in cast iron and repair of damage casting by metal locking is far more cost-effective in comparison to the purchase of new and expensive parts.

Metal Stitching of Engine Block by Special Keys & Locks
Metal Stitching of Engine Block by Special Keys & Locks

Damage Area of Engine Block
Damage Area of Engine Block

Advantages of Crack Repair | Damaged Cast Iron Component by Metal Stitching & Metal Lock:

  • No need of disassembly of equipment, pack it, and send it to the workshop for repairs.
  • Onsite crack repair is possible as the tools used are lightweight and can easily be taken to the site.
  • In case a large portion of cast iron components is damaged into pieces, it is possible to replace the damaged area by the new cast piece which is metal stitched with the parent casting.
  • Metal stitching and metal locking is proven to be a permanent crack repair process. RA Power Solutions executes all crack repair assignments with a guarantee.
  • Cold process, no heat is generated, no loss of profile. Hence, no machining is required.
  • Repair undertaken onsite. Hence, downtime of the plant is reduced drastically.
  • Repair is possible, qualifying for water-tight and gas-tight.

Cracked Piston on Board a Vessel
Cracked Piston on Board a Vessel

Cracked Piston on Board a Vessel
Cracked Piston on Board a Vessel

RA Power Solutions have been undertaking the lock and stitch engine block repair and cracked engine block repair of cast iron and aluminum components by metal stitching and metal locking for the last forty years. We have expertise in replacing the damaged large area of casting with a new piece. Thus maintaining the original strength of the component. In most of the cases, the new casting is dispatched from our workshop maintaining the same internal and external profile and projections after repair by metal stitching and metal locking process it is even difficult to make out whether the area was damaged as no sign of damage are visible.

Metal Stitching & Metal Locking of Suction Bell Mouth of CW Pump Repairing
Metal Stitching & Metal Locking of Suction Bell Mouth of CW Pump Repairing

Metal Stitching of Engine Block on Vessel
Metal Stitching of Engine Block on Vessel

The cost of repairs is very important in this time of global recession. RA Power Solutions is considered to be the most economical company executing repairs all over the world. Our technicians can travel to any part of the world in a short notice and can also execute the repairs while sailing of the vessel.

For more information on metal stitching cast iron, cracked engine block metal stitching, cast iron engine block repair, cracked engine block repair, repair of crack cast iron, metal crack stitching, lock and stitch cast iron repair, metal stitching of engine block, metal crack repair, engine block repair, engine block stitching, cold metal stitching engine block, cast iron block repair, repair of crack in cast iron casting, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 and +91 9810012383.

Babbitt Bearing and White Metal Babbitt Bearing Repair

RA Power Solutions has been the leader in the manufacturing of Babbitt bearings and the repair of white metal Babbitt bearings lining which gets worn out due to continuous operation. These services have been offered by us for the last four decades. The production of new white metal Babbitt bearings as per the drawing provided by the user is done, alternatively, it can also be manufactured as per the sample.

Turbine White Metal Pad bearing Under Manufacturing
Turbine White Metal Pad bearing Under Manufacturing

The new Babbitt bearing and white metal bearing after repairing i.e. rebabbitting can be tested by Lloyds, Veritas, etc if required. We follow stringent quality control procedures, which include testing the bonding of white metal with steel lining by using the latest breed of ultrasound equipment.

We are located close to New Delhi, India (International Airport) and can make necessary arrangements for import and re-export after repairs in a short duration and in an economical way. That is the main reason for our catering to more than 36 countries for their critical requirement of new white metal Babbitt bearings and rebabbitting of bearings in case they are damaged.

Inspection of White Metal Bearing
Inspection of White Metal Bearing
SKODA White Metal Bearing
SKODA White Metal Bearing

We develop and rebabbitt the following types of bearings:

  1. Diesel engines Connecting rod and main journal bearing
  2. Gearboxes
  3. Turbines
  4. Generators-Alternator bearings
  5. Pumps
  6. Compressors
  7. Propeller Shaft Bearings
Trimetal Bearing of Engine
Tri-metal Bearing of Engine
Journal Bearing of Marine Engine
Journal Bearing of Marine Engine

Bearing Remetallic Services

These services are extended to land-based diesel power plants and to the engines installed on board the vessel. We are well-known for undertaking bearing remetallic services in a short time to reduce the breakdown time and losses. The bearing remetallic services are extended with the guarantee as these services are provided through our experienced and quality-conscious technicians. All the aspects required for satisfactory performance of the white metal Babbitt bearing are taken care of and recorded.

Babbitt Metal | White Babbitt Metal Manufacturer

We manufacture a broad range of Babbitt white metal which is used for different applications.  We are an ISO 9001:2015 certified company with experience exceeding more than four decades in the manufacturing of Babbitt white metal and manufacturing of new white metal bearings up to 1500 mm bore size exported all over the world. The Babbitt white metal manufactured is as per the customer’s requirement and specifications. The white metal manufactured by us meets ASTM standards. We are priced low in comparison to Babbitt white metal manufacturers based in Europe and the US.

BEZ Generator Bearing | CKD Skoda BEZ Bearing | Bearings for BEZ Alternator

BEZ alternator and Babbitt white metal bearings are commonly fitted with CKD Skoda diesel sets and other make of diesel-generating sets, especially those which are slow RPM. The BEZ alternator Babbitt bearings are developed and manufactured by us as per the drawing or as per the sample provided by the client. In fact, we have developed, manufactured, and supplied a number of BEZ generator bearings to clients who were not able to operate their CKD Skoda diesel generating sets due to the non-availability of BEZ generator bearings.

We have been regularly manufacturing and exporting BEZ generator bearings to various countries all over the world including Czech Republic, Germany, Russia, Iran, Iraq, etc.

We have also undertaken successful rebabbitting of an old BEZ generator bearing, the white metal which gets worn out or damaged by undertaking the rebabbitting. The rebabbitting of the BEZ generator bearing has proved to be far better than the original bearing as the white metal used by us for babbitting is of higher grade and of the latest specification in comparison to the grade of white babbitt metal which was used by the BEZ generator company 30–40 years back. The alternator bearings up to 1500 mm outer diameter are regularly manufactured by us.

BEZ Generator Bearings after Machining

BEZ Generator Bearings after Machining
 BEZ Generator Bearings

Daihatsu Engine Crankpin and Main Journal Bearing

We as a crankshaft repair company undertake grinding of crankpin and main journal of the crankshaft. The extent of undersize of the crankpin and main journal diameter depends on the damage to the crankpin and main journal diameter. Obviously, after grinding of crankpin and main journal, the undersize bearings are required. We maintain a large stock of Daihatsu engine crank pins and main journal bearings. The bearings of all the undersize Daihatsu, crankpin, and main journals recommended by the manufacturer are available in stock. We also maintain the stock of Daihatsu bearings for the engines which are manufactured by Daihatsu and the bearings/ spare parts are not available.

For your requirement of Daihatsu standard and undersize bearings and spare parts, you can get in touch with us.

Yanmar Engine Crankpin and Main Journal Bearings

Yanmar engine crankpin and main journal bearings of undersize, special size are generally not available. We have experienced that our clients face a lot of problems in arranging the bearings and spare parts for Yanmar engines.

We as an onsite crankshaft repair company understand the problem of the non-availability of Yanmar undersize crankpin and main journal bearings. In order to meet our client’s urgent requirement as they cannot hold the vessel for the want of bearings, we maintain a large stock of Yanmar, crankpin, and main journal bearings. All the step size bearings as recommended by Yanmar are available with us. We also supply spare parts for engines like Wartsila, Mirrlees Black Stone ESL, MAJOR K series Generators, Ruston, Allen, MAN B&W, Daihatsu, MAK, SULZER, MTU, PIELSTICK, CATERPILLAR, BERGEN, MVM, NOHAB POLAR, ALPHA B&W, HATLAPA, SPERRE etc.

For more information on white metal bearing supplier, white metal bearing manufacturer, engine block repair, engine bearing manufacturer, bearings for Daihatsu engine, bearings for Yanmar engine, white metal bearing repair, Babbitt bearings suppliers, Babbitt bearing, or engine bearing manufacturer, Babbitt metal manufacturer and supplier please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.