Diesel Engine Repair Services and Engine Overhauling – RA Power Solutions

The diesel engines are operated continuously, irrespective of their installation on a vessel or in a diesel power plant. The continuous running of diesel engines needs periodic overhauls, strictly as per the diesel engine manufacturer’s manual and guidelines. The repair of diesel engines is also required due to continuous running and in the event of a breakdown. RA Power Solutions extends engine repair services and engine overhauling services onboard the vessel or for land-based engines. We understand that the repair and overhauling of diesel engines is one of the most important tasks required to be executed on board a vessel or in a power plant.

Requirement of engine repair and overhaul

It is of great importance that major engine parts like cylinder heads, connecting rods, Liners, crankshafts, etc are periodically checked and calibrated in order to avoid any breakdown and accidents.

Although the regular services and engine overhauling are undertaken by the ship engineers on their own on the basis of their experience and knowledge, still there is a situation in case of accident or excessive wear and tear, etc. Where the intervention of external engine repair services is required. RA Power Solutions plays an important role in this field.

We provide all engine repair services and overhaul services, which also include the following:-

Proper analysis of faults in the diesel engines.
Planning of repairs.
Identifying the requirement of spare parts, tools, etc for engine overhauling and spares.
Availability of calibrated equipment for measurement of components and preparation of the report.
Expert technicians who are experienced take the measurements of all the major components prior to their refitment.
Repair of crankshaft and major engine components onsite if required. (No other company has these facilities.)
Experienced engineers having worked with reputed engine manufacturers like Wartsila, Daihatsu, MWM, Caterpillar, MAN, MAK, B&W, Sulzer, Bergen, etc
Capable of undertaking overhauling while sailing the vessel.
All technicians and engineers possess valid Indian CDC.
All jobs of engine repair and engine overhaul are executed with a guarantee.

**Repair and Overhauling of Daihatsu Engine**

**Overhauling of Wartsila 12V32 Engine**

We have been extending engine repair services to Dubai, Greece, Maldives, Malaysia, Singapore, Madagascar, Nigeria, South America, UAE, Germany, Monaco, Qatar, Sri Lanka, Bangladesh, Italy, Spain, Czech Republic, UK, Philippines, etc.

Repair of Crankshaft, Metal Stitching of Engine Block and Overhauling of MAN Engine — **Repair of Crankshaft, Metal Stitching of Engine Block, and Overhauling of MAN Engine**

**Major Overhauling of MAN Engine onboard a Vessel**

**Reallocation of Wartsila 12V32 Engines to Another Power Plant**

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of 44 years in the field of Power, Heavy, and Shipping industry. He is a technical Advisor to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals, and he has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information on overhauling of diesel engines, cylinder liners exporter, onsite diesel engine repair, and engine overhauling contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Cylinder Liners | Cylinder Sleeves | Marine & Diesel Engine

The quality of cylinder liners and cylinder sleeve is of great importance. Cylinder liners and cylinder sleeves manufactured and exported by RA Power Solutions have the OEM tolerances and standard. The cylinder liners are manufactured by centrifugal process and in-house machining maintaining the tolerances is done. The honing of cylinder liner is of great importance. The Chris Marine honing machines are used to maintain the criss cross pattern which is essentially required for retaining of oil.

Well-known and Reliable Cylinder Liners and Cylinder Sleeves Manufacturer

RA Power Solutions is a leading Indian manufacturer, supplier and exporter of cylinder liners and cylinder sleeves. The cylinder liners and cylinder sleeves manufactured by us are the outcome of our four decades of manufacturing expertise and development of inhouse facilities. All cylinder liners and cylinder sleeves upto 1500 mm of length are centrifugally cast and machined inhouse to maintain the tolerances and finish of OEM quality and international standards. The cylinder liners and cylinder sleeves of high capacity popular make and model of diesel engine are available in stock. We develop and manufacture cylinder liners and cylinder sleeves as per the drawing or sample submitted by the client. The liners are regularly exported to the countries like Dubai, Singapore, Saudi Arabia, Nigeria, Indonesia and Czech republic, etc.

CKD Skoda Cylinder Liners & Sleeves Manufacturer

We manufacture cylinder liners up to the length of 1500 mm irrespective of their material composition and design. The cylinder liners and cylinder sleeves for all popular makes of engine and their models are available ex-stock. RA Power Solutions also manufactures cylinder liners according to the sample or the manufacturing drawing provided by the user. Cylinder liners and cylinder sleeves for various applications including compressors, forging hammers are manufactured. The cost of cylinder liners is low in comparison to liners supplied by engine manufacturer. Thus, it results to considerable reduction in the cost.

The cylinder liners are exported all over the world. Each cylinder liner prior to dispatch is subject to dimensional inspection by quality control department. The inspection reports are shared with the client. We stand guarantee for the satisfactory performance of liners for the period of 18 months from the date of dispatch or 6000 hours of operation whichever is earlier.

Cylinder Liners Manufactured for Marine Engine

Cylinder Liners & Sleeves of MAN Diesel Engine

The production of SKL engines has been stopped by the manufacturers about two decades back. We maintain the stock of most of the critical and consumables SKL engine parts. We also maintain the stock of SKL engines that have been removed from the industry or vessels which are not in operation. We are the largest manufacturer of SKL engine cylinder liners and sleeves, bearings, etc and most of these parts are available in stock.

For more information on cylinder liner manufacturer, exporter and supplier, cylinder sleeves manufacturer, cylinder liners exporter, cylinder liner and sleeves, please contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Cylinder Liner and Cylinder Sleeves Suppliers and Exporters

RA Power Solutions is an ISO-certified company. We are the leading manufacturer and exporter of cylinder liners and cylinder sleeves mainly for high capacity diesel engines. A company having four decades of experience in manufacturing engine components, providing onsite repair and maintenance service to diesel engine power plants and the shipping industry understands the importance of cylinder liners.

CKD SKODA Cylinder Liner Developed with the help of Drawing — **CKD SKODA Cylinder Liner**

We have highly experienced and skilled employees who are technically qualified to produce the highest quality cylinder liners and cylinder sleeves. We provide the following cylinder liner:

Cylinder Liner For Pump
Diesel Engine Cylinder Liner
Main Engine Cylinder Liner
Diesel Engine Cylinder Liner
Cast Iron Engine Cylinder Liner
Engine Cylinder Liner

The cylinder liners are manufactured by centrifugal casting machines and automatic shell molding with a core shooter machine. The company is having a facility to manufacture the cylinder liner up to the bore size of 600 mm and length of 1300 mm. The machine shop is equipped with the latest CNC machines which are supported by in-house quality control equipment like a roughness tester, inspection gauges, spectrometer, etc. Our quality assurance team helps us to maintain the international standard of quality as per the manufacturers of the engine.

CKD Skoda (All models of Engine), Ruston, Allen, B&W, DAIHATSU, MAN, Mirrlees Blackstone, Niigata, Caterpillar, Deutz, Wartsila, Sulzer, Yanmar, Bergen, Mitsubishi and Cummins etc. We export cylinder liners to various countries like South America, the UK, Nigeria, Indonesia, Singapore, Qatar, Dubai, etc.

**Wartsila Cylinder Liner Manufacturer**

**Cylinder Liners of Wartsila Engine Exported to Power Plant**

For more information on cracked cylinder liner repair, aluminium cylinder liner manufacturer, cylinder liner installation, cylinder head liner, and cylinder liners exporter, please contact us today at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Repair Services Offered by RA Power Solutions Pvt. Ltd.

RA Power Solutions Pvt. Ltd. extends repair services for main and auxiliary engines, high-capacity compressors, pumps, and rotating equipment. We have the latest design portable equipment which is carried to the client’s site, whether they are land-based power plants or vessels on the move. The services are offered through trained technicians. Being an Indian company having more than 36 years of experience, we are well known for sincerity, on-time services, and the lowest price in this industry. A few of the services offered to us are as under:

Metal Locking and Metal Stitching

Metal locking and metal stitching is a cold process for repair of steel casting which develops cracks or gets broken into pieces due to overload, stress, or an accident. RA Power Solutions Pvt. Ltd. has experience of more than 44 years of undertaking repair of most complex accidental damage to plant and machinery, high capacity marine engines, diesel generating sets, engine blocks, cylinder heads, turbine casing, etc. The repair of casting by metal stitching and metal locking has been executed by trained and experienced engineers having experience of 44 years.

**Broken Engine Block of Yanmar Engine**

**Assembly of Broken Pieces of Engine Block**

**Engine Block Ready After Metal Stitching Process**

**Engine Block Ready After Metal Locking Process**

Consumables like metal locks and metal keys are procured from reputed companies based in the USA and UK. We are cost-effective and can depute our team of technicians within 6 hours notice.

**Material Used in Metal Locking and Metal Stitching Process**

We are experts in the repair of crankshafts of high-capacity marine engines up to 700 mm diameter, diesel generating sets, and other applications. The services are extended all over the world through our experienced technicians.

Rotor Shaft Grinding

In case of failure of the white metal rotor shaft bearing, it is necessary to inspect the rotor shaft bearing sitting diameter. We undertake complete inspection of the rotor shaft, grinding and polishing onsite. The rotor shaft repair, grinding, and polishing are done without dismantling the rotor shaft from the casing. The rotor shaft grinding and polishing are done onsite.

Rotor shaft white metal Babbitt bearings are manufactured and rebabbitting of old rotor shaft bearings is also undertaken. We guarantee the satisfactory performance of white metal Babbitt bearings.

Connecting Rod Repair

Connecting rod repair is undertaken with a guarantee, absolutely no need to replace the connecting rod as in most cases connecting rods can be repaired and re-used.

RA Power Solutions Pvt. Ltd. undertakes in-house repair of connecting rods including re-boring of the big ends and small ends, checking for hardness, cracks, etc.

**Connecting Rod Assembled with Piston After Repair**

Liner, Piston, Connecting Rod, Cylinder Head Under Assembly Supplied by RA Power Solutions — **Liner, Piston, Connecting Rod, and Cylinder Head Under Assembly Supplied by RA Power Solutions**

Connecting rods for all make and models of diesel engines like MAN-B&W, Sulzer, Wartsila, MAK, Deutz, Pielstick, Mitsubishi, Daihatsu, Yanmar, Bergen, Niigata, Himsen, Allen, Stork, Fiat, MWM, Hanshin, Caterpillar, SKL, Ruston, Paxman, Crepelle, Mirrlees, Alco, ABC, Nohab, etc.

Cylinder Heads

Cylinder Heads are reconditioned at our works. We replace valve seats, and valve guides and recondition the cylinder heads which are ready for installation. Repair of cylinder heads is undertaken by our experienced technicians in-house.

The repair of cracks on cylinder heads is done by metal stitching and a metal locking process, which is a cold and proven method of crack repair. Second-hand reconditioned cylinder heads are also supplied with a guarantee at a competitive price.

**Cylinder Head of Marine Diesel Engine**

Rebabbitting of Bearings

Rebabbitting of old white metal bearings of diesel engines, turbines, alternators, and all applications are undertaken. Rebabbitting of white metal bearings is done by a centrifugal process, which ensures dense and uniform bonding with the base steel.

We undertake rebabbitting of bearings up to 1500 mm in diameter. The white metal used for rebabbitting is imported from Spain. The metallurgical certificate for white metal and dimensional inspection report is submitted after rebabbitting of white metal is done. For more information on onsite crankshaft repair services, cylinder liners exporter, cylinder liners, engine cylinder liner, cylinder sleeve manufacturer, metal locking, repair of rotor shaft, and onsite repair services of crankshaft contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.