Crankshaft Grinding And Repair Services | Crankshaft Reconditioning | Crankpin Machining – RA Power Solutions

RA Power Solutions undertakes onsite crankshaft grinding and repair, crankpin reconditioning, and crankpin machining up to a diameter of 700 mm. It is observed that due to serious accidents, sometimes the radius fillet of the crankpin or main journal is damaged. It is difficult to undertake the crankshaft repair onsite without removing the crankshaft from the engine block and transporting it to the designated workshop.

With more than forty-five years of experience in this field. We have added a portable, onsite crankshaft grinding and polishing machine. It can undertake crankshaft grinding and polishing without taking the reference of the radius fillet of the crankpin or crank main journal. This helps in saving the crankshaft from rejection.

Inspection of Crankpin on Board a Vessel
Inspection of Crankpin on Board a Vessel
Inspection of Crankpins is in Process
Inspection of Crankpins is in Process

It is our experience that the cost of the crankshaft is very high, and in the case of high-capacity engines. It works out to be 20 to 25% of the cost of the engine. Considering this fact, it is most important that the job of crankshaft grinding and repair is entrusted to the company. That has experience in repairing the crankshaft successfully. With experience of four decades in this field, and having successfully repaired more than 10,000 crankshafts. We are considered to be leaders in this field and are trusted by shipping companies and engine manufacturers. The repair of crankshafts is strictly as per the specifications and tolerances stipulated by the manufacturer.

The timely inspection and repair of the crankshaft are again of great importance. We have a team of engineers who can fly on short notice for the inspection and repair of the crankshaft to any part of the world. The crankshaft repair undertaken by us is guaranteed to provide satisfactory performance.

Onsite Crankshaft Grinding Machine
Onsite Crankshaft Grinding Machine

Our crankshaft grinding services have the following features:

  • On-site machining, grinding, and polishing of crankpins up to 700 mm.
  • On-site machining, grinding, and polishing of all cylindrical shafts, including turbine, alternator, pump shafts, and tail shaft, up to a diameter of 700 mm.
  • Repair of radius fillet by grinding and polishing.
  • A portable pneumatically lightweight crankshaft grinding machine that can be taken to any site all over the world.
  • All technicians with a valid CDC can sail on the vessel.

The author of the blog is Mr. Raj Shahani, Managing Director of the company. He has 45 years of experience in providing services related to engine repair and overhauling, crankpin reconditioning, crankshaft repair, and many more.

For more information regarding Crankshaft Grinding Machine For Engine Repair, Insitu Crankshaft Grinding Repair Service, Onsite Crankshaft Repair And Grinding, Insitu Crankshaft Repair And Grinding, Crankshaft Grinding For Marine Equipment, Onsite Crankshaft Grinding Services, Insitu Crankshaft Grinding Services, Crankshaft Grinding And Repair Services, In Situ Crankshaft Grinding And Repair . Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383

Crankshaft Reconditioning | Crankshaft Machining | Crankshaft Repair | Crankshaft Grinding – RA Power Solutions

RA Power Solutions has forty-five years of experience in crankshaft reconditioning of large marine engines and engines installed in Power plants.

Diesel Engine Ready for Grinding & Repair
Diesel Engine Ready for Grinding & Repair

The onsite crankshaft repair and grinding is undertaken by RA Power Solutions’ experienced technicians for diameters ranging from 30 mm to 700 mm, which covers almost all the crankshafts used for different applications. It is generally observed that due to non-experience or lack of knowledge of the companies undertaking crankshaft reconditioning and Onsite Crankshaft Machining, Crankshaft misguides the end user, resulting in serious breakdown and considerably higher expense.

Onsite Grinding of Crankpin by RA Power Solutions
Onsite Grinding of Crankpin by RA Power Solutions

RA Power Solutions has undertaken the reconditioning of crankshafts exceeding ten thousand numbers and recommends the following situation for the reconditioning of the crankshaft.

Recommendation for reconditioning of Crankshaft:

I) It is recommended to undertake crankshaft repair in case taper and ovality exceed the limit specified in the maintenance manual of the engine manufacturer.
II)  In case of an accident, deep line marks or depression are developed.
III) Reconditioning of the crankshaft is recommended in case higher hardness is observed due to the seizure of bearings or any other reason.
IV) Development of surface crack.
V) Loss of alignment.
VI) In certain cases, although the dimensions of the CR Pin and Main Journal are observed within the limit, due to the rough surface observed on the CR Pin and of the Main Journal, the surface requires polishing.

Crankpin Before Grinding
Crankpin Before Grinding

The above suggestions are given for the reconditioning of the crankshaft. It is always advisable to send photographs and a brief Inspection report to RA Power Solutions for free recommendations as to how to repair the Crankshaft successfully.

For more information about Onsite Crankshaft Machining, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383

Grinding of Crankpin by Onsite Crankshaft Grinding Machine
Grinding of Crankpin by Onsite Crankshaft Grinding Machine
Crankpin After Onsite Grinding & Repair
Crankpin After Onsite Grinding & Repair

Onsite Crankpin Grinding- Large and Small Engine Repairs – RA Power Solutions

RA Power Solutions is engaged in onsite crankshaft grinding, crankshaft machining, and crankshaft repair of small and high-capacity engines. The crankshafts and all cylindrical shafts of rotatory equipment are repaired onsite without disassembly.

Onsite Crankshaft Grinding While Vessel is on Move
Onsite Crankshaft Grinding While Vessel is on Move

The following are the main features of the services offered related to crankshaft repair:

  • Experienced technicians undertake crankshaft inspection, which includes dimensional calibration for taper, ovality, and hardness testing.
  • In case of failure of the bearing or serious damage, it is important to undertake a crack check. We recommend magnetic particle inspection and dye penetrant.
  • Checking the loss of alignment of the crankshaft by deflection gauge or by taking the run-out of the main journal.
  • Straightening of the crankshaft is undertaken if required.
  • The radius fillet original profile is maintained in case of damage.
  • On-site crankshaft grinding, crankshaft repair are undertaken using.
Onsite Crankshaft Grinding & Polishing Machine
Onsite Crankshaft Grinding & Polishing Machine


Crankshaft grinding equipment, maintaining the crankpin and main journal tolerances as per the manufacturer’s specifications.

Main points related to crankshaft repair services offered by RA Power Solutions:

  1. A company having 45 years of experience in the repair of crankshafts can easily detect the damage caused to the crankshaft due to an accident.
  2. We are experts in salvaging the crankshafts, which, as per the manufacturer, are rejected. This is possible due to our vast experience, knowledge, and use of the latest technological equipment.
  3. A large team of experienced technicians has a valid passport and seaman’s book and can travel all over the world on the shortest possible notice.
  4. In the field of crankshaft repair, we are the leaders, most experienced, sincere, and trustworthy.
  5. The services provided are at the lowest rates and can be compared with other companies.
  6. The only company to have executed more than 11,000 jobs of crankshaft repair and engine overhaul maintenance worldwide.
  7. All the repair services related to high-capacity diesel generating sets are offered with a guarantee.
Inspection of Crankpin is in Process
Inspection of Crankpin is in Process

The only company in the world manufacturing onsite crankshaft grinding machines and onsite polishing machines, and has sold more than 70 units all over the world.

For more information regarding grinding of crankpin and main journal, crankpin repair, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Onsite Crankshaft Repair Services India by RA Power Solutions

RA Power Solutions has offered onsite crankshaft repair services for the last four decades to the land-based engine and engines installed on vessels.

The crankshaft needs repair or grinding in case of the following defects:

  • Development of excessive taper and ovality more than the tolerances stipulated.
  • Loss of alignment of the crankshaft.
  • Seizure of bearing, development of line marks.
  • Development of pitting and rough surface of the crankshaft main journal and crankpin
Crankshaft Repair Services While Vessel is Sailing
Crankshaft Repair Services While the Vessel is Sailing
Crankshaft Grinding Services- Power Plant
Crankshaft Grinding Services- Power Plant

The onsite repair services of the crankshaft help in getting the engine back into operation in the minimum time. Following crankshaft grinding services are offered by RA Power Solutions at Sea, on land, or in the shipyard:

  • Onsite Crankshaft Repair
  • Crankshaft Straightening
  • On-site crankshaft journal repair
  • Crankshaft Regrinding
  • On-site crankshaft polishing
  • Onsite Main bearing Regrinding
  • On-site crankshaft machining
  • Orbital crankpin machining/regrinding
  • Main bearing machining
  • Insitu Main bearing Main Journal Polishing
Crankshaft Grinding being done on a Small Crankpin Width
Crankshaft Grinding is being done on a Small Crankpin Width
Crankpin After Grinding by Crankshaft Grinding Machine
Crankpin After Grinding by Crankshaft Grinding Machine

RA Power Solutions has technicians who are well-trained and have successfully executed more than 11,000 jobs of crankshaft repair. We are also considered to be the lowest-priced in the industry.

For any services related to crankshaft refurbishment, crankshaft grinding, crankpin polishing, onsite crankshaft grinding and repairing service, or maintenance and repair services, please feel free to write us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.