Crankshaft Repair | Ammonia Compressor | Refrigeration Compressor | Reciprocating Compressor – RA Power Solutions

Your complete compressor crankshaft repair solution :

Are you facing any problems with the crankshaft of your compressor? RA Power Solutions has made the repair of compressor crankshaft easy.

With the introduction of new, revolutionary technology, the compressor crankshaft can be inspected on-site and repaired if required.

RA Power Solutions provides crankshaft repairs for ammonia and refrigeration compressors, ensuring quick restoration without disassembly.

The following are the common problems observed in compressor crankshafts :

Excessive wear and tear of crank pin and main journal.
Increase of oil gap between the crank pin, main journal, and bearing.
Frequent damage to crank pin and main journal bearings due to the development of excessive taper and ovality.
Seizure of crank pin and main journal bearings on compressor crankshaft due to non-replacement of bearings within the specified schedule.
Development of rough surface of crankpin and main journal due to bad quality of lubricating oil and lubricating oil filters.
Damage to both sides of the radius fillet due to an accident.
Damage to crank pin of compressor crankshaft due to excessive ovality in connecting rod big end bore.

With the introduction of the latest technology, there is no requirement to dismantle the crankshaft from the compressor casing.

Our technicians visit the site and undertake on site compressor crankshaft inspection. We have on-site compressor crankshaft polishing and grinding equipment available which is carried by our technicians and repairs are undertaken in no time.

SAVE YOUR COMPRESSOR CRANKSHAFT AND INCREASE THE LIFE:-

Save crankshaft repairs for ammonia and refrigeration compressors. We strongly suggest for medium and high-capacity compressors that their crankshafts should be periodically calibrated for taper and ovality, rough surface, hardness, and crack detection.

It is always advisable to get the crankshaft compressor inspected so that corrective action can be taken on time.

The loss of the crankshaft brings the whole plant to a stand-still and now can be avoided by availing the expert services of RA Power Solutions, we regularly undertake inspection and repair of compressor crankshaft of Ariel, Cummins, Kirloskar, Samson, Porter-Cable, Stanley Bostitch, Campbell Hausfeld, DeWalt, Makita, Senco, ANEST IWATA, Gardner Denver, Graham Sulzer, Hitachi, Rolair Systems, Brehob, Lufkin, Zebra, Ingersoll Rand, etc.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.). Mr. Shahani is a highly experienced business leader with rich experience of more than 44 years in the field of Power, Heavy, and Shipping industry. He is a technical Adviser to many shipping and heavy industries across the globe.

For more information regarding crankshaft repair, crankshaft grinders, polishing crankshaft journals, refrigeration compressor crankshaft repair, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.

Crankpin Machining | Crankshaft Journal Machining | Crankshaft Grinding Services – RA Power Solutions

RA Power Solutions is based in New Delhi, India, undertaking crankshaft machining for the last 44 years. Crankshafts are repaired on site without removing them from the crankcase. In case of any damage to the crankshaft, crankpin, and leading journal we can machine it and polish it to a standard undersize within the manufacturer’s specification and tolerances specified.

The main advantage of the repair of the damaged crankshaft, and crankpin journal on site is that it requires a very short repair timescale. It works out to be cheaper to get the onsite crankshaft machined and polished as there is no need of removing the crankshaft from the block, packing and sending it to the designated workshop. At the same time, all the specifications and tolerances as per the engine manufacturer are maintained.

crankshaft grinders — **On-site Crankpin Machining**

crankshaft grinding services — **Crankshaft Grinding Services**

RA Power Solutions has a team of experienced engineers who can repair all types of defects in the crankshaft and make it reusable.

Our scope of work includes the following:

Crankshaft, Crankpin Repair
Crankshaft Journal Repair
Crankshaft Repair
Crankshaft Straightening
Crankshaft Regrinding
Crankshaft Polishing
Crankpin Machining, Crankshaft Journal Machining

We can undertake repair and polishing of crankshaft with diameters ranging from 35 mm to 700 mm. Our technicians can fly to any part of the world at short notice, as they carry with them the Indian CDC. The machining of the crankshaft, repair of spare parts, engine overhauling and maintenance can also be undertaken while sailing the vessel.

Our portable, lightweight onsite crankshaft grinding machine is designed to generate minimum vibration thus maintaining a high standard of quality in terms of surface finish, taper, and ovality. Since we offer repair of primary spares, maintenance, and overhauling of engines, spares, etc. We own one-point responsibility for the satisfactory performance of the engine in totality.

**Grinding of Crankshaft is in Process**

**Onsite Crankshaft Repair by Portable Grinding Equipment**

We are considered to be the cheapest in the market in comparison to the competitors based in Europe.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions) who has more than forty years of experience in the field of crankpin machining, crankshaft journal machining, crankshaft grinders, polishing and grinding of crankshaft, etc. For more details on babbitt bearing, white metal bearing, crankshaft grinding services, engine block repair, main journal grinding, grinding of crankshaft, or crankshaft grinders email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Reconditioning | Crankshaft Grinding Machine Exporter – RA Power Solutions

RA Power Solutions undertakes the repair of crankshafts having a diameter ranging from 35 mm to 700 mm. The concept of removing the crankshaft and sending it to the workshop for repair is now no longer valid, and the user gets the crankshaft repaired onsite.

During our working of more than forty years on marine main, crankshaft reconditioning, auxiliary engines, and high capacity diesel generating sets installed in industry, power plants, etc., we have observed that while the maintenance schedule stipulated by the engine manufacturer in the maintenance manual is religiously followed, but no attention is paid on the crankshaft’s condition.

Even during the maintenance schedule of 25,000 to 30,000 hours of operation, maintenance agencies and officials connected with the day-to-day upkeep of the engine ignore the inspection of the crankshaft till the seizure of bearing or any other major breakdown happens in the crankshaft.

**Repair of Crankpin on Board a Vessel**

We have experienced that irrespective of the metallurgy of the crankshaft and level of hardness after continuous operation of engine taper and ovality of the crankshaft, crankpin, and main journal are developed. The bearing surface becomes rough and in some cases bearing line marks, pitting, etc. is developed. Due to these abnormalities developed in the crankshaft, failure of bearing and crankshaft takes place. RA Power Solutions recommends that inspection procedures should be followed in order to ensure satisfactory performance of the crankshaft and to save it from rejection.

During the periodic maintenance schedule, the crankpins and main journals of the crankshaft should be checked for the development of taper and ovality.
The dimensions of the crankpin, taper, and ovality should be well within the limits specified by the manufacturers. There should not be any presence of bearing line marks or pitting on the crankpin journals.
The profile of the lubricating oil hole and radius fillet should be checked visually. There should not be any loss of the original profile.
The hardness test and the crack detection test by MPI or dye penetrant are not required till the major failure of the bearing or accident takes place.

Inspection of Crankpin on Board a Vessel

Checking of deflection of the crankshaft.
Positioning of crankshaft balancing weights. They should be tightened on specific torque as per the manual.

In case the above preventive inspection is undertaken on-site without disassembly of the crankshaft, the user can avoid any major damage to the crankshaft.

Onsite Machining of crankpins and main journals has been made simple in this era of technological renovation. The concept of removing the crankshaft and getting the crankshaft machined in the workshop is no longer valid. The onsite crankshaft machining is undertaken to maintain strictly all the tolerances as specified by the manufacturer and stipulated in the maintenance manual.

Crankshaft machining is no longer the monopoly of a bunch of companies based in Europe and the UK. The availability of a portable, easy-to-operate crankshaft grinding machine it has made simple and easy to undertake the polishing and grinding of the main journal if required.

RA Power Solutions is a reputable and leading crankshaft grinding machine exporter and crankshaft reconditioning, known for its high-quality products and exceptional services. With a strong commitment to customer satisfaction, RA Power Solutions has gained a stellar reputation in the industry. Our state-of-the-art crankshaft grinding machines are designed to precision grind and polish crankshafts, ensuring optimal performance and longevity of engines.

**Repair of Crankshaft by Portable Crankshaft Grinding Machine**

**Portable Crankshaft Grinding Machine**

RA Power Solutions has been extending onsite crankshaft inspection, main journal grinding, and crankshaft repair services for the last 40 years, We have a team of trained and experienced technicians who can fly to your site on short notice as all of them have valid CDC.

This blog was written by Mr. Raj Shahani (Managing Director of RA Power Solutions) having more than forty years of experience in providing services like crankshaft repair and grinding, crankpin machining, polishing, and grinding of crankshaft, engine repair, and overhauling, and many other services related to the high capacity engine.

For any queries regarding crankshaft grinding, grinding of crankshaft, crankshaft grinding services, crankshaft grinding machine, onsite crankshaft grinding, insitu crankshaft grinding repair, crankshaft grinding and repair, onsite crankshaft grinding machine, grinding of main journals, polishing crankshaft journals and crankshaft grinders, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Inspection of Crankpin After Grinding — **Inspection of Crankpin After Repair**

**Crankpin After Grinding & Polishing by Crankshaft Grinding Machine**

Repair of Crankshaft | Onsite Crankshaft Repair-RA Power Solutions

Reduce Cost And Breakdown Time By Onsite Repair Of Crankshaft

Onsite Crankshaft Grinding and Polishing Machine

The failure of the crankpin and main journal bearing causes serious damage to the crankshaft, which is as follows:

Development of excessive taper and ovality in Crankshaft, Crankpin, and Main Journal.
Development of crack
Abnormal increase and decrease in hardness
Loss of alignment of crankshaft, resulting in the increase in deflection readings.
Development of bearing line marks, pitting, local depression
Damage to radius fillet and lube oil profile

The onsite crankshaft grinding equipment developed and manufactured by us is capable of undertaking grinding and polishing of crankshaft in one setting. The tolerances after crankshaft repair are strictly maintained as per the manufacturer’s specifications.

We have a highly trained, skilled team of technicians who are deputed to the plant site or on a vessel in the minimum possible time. The process followed by us for the repair of the crankshaft is faster, more cost-effective, and more convenient. It of course avoids the removal of the crankshaft and transport to the workshop.

The repair of crankshaft executed by RA Power Solutions Pvt. Ltd is approved by leading inspection agencies including Lloyds, DNV, and many other inspecting agencies. For more information, please write us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.