Crankpin Machining | Crankshaft Journal Machining | Crankshaft Grinding Services – RA Power Solutions

RA Power Solutions is based in New Delhi, India, undertaking crankshaft machining for the last 44 years. Crankshafts are repaired on site without removing them from the crankcase. In case of any damage to the crankshaft, crankpin, and leading journal we can machine it and polish it to a standard undersize within the manufacturer’s specification and tolerances specified.

The main advantage of the repair of the damaged crankshaft, and crankpin journal on site is that it requires a very short repair timescale. It works out to be cheaper to get the onsite crankshaft machined and polished as there is no need of removing the crankshaft from the block, packing and sending it to the designated workshop. At the same time, all the specifications and tolerances as per the engine manufacturer are maintained.

crankshaft grinders — **On-site Crankpin Machining**

crankshaft grinding services — **Crankshaft Grinding Services**

RA Power Solutions has a team of experienced engineers who can repair all types of defects in the crankshaft and make it reusable.

Our scope of work includes the following:

Crankshaft, Crankpin Repair
Crankshaft Journal Repair
Crankshaft Repair
Crankshaft Straightening
Crankshaft Regrinding
Crankshaft Polishing
Crankpin Machining, Crankshaft Journal Machining

We can undertake repair and polishing of crankshaft with diameters ranging from 35 mm to 700 mm. Our technicians can fly to any part of the world at short notice, as they carry with them the Indian CDC. The machining of the crankshaft, repair of spare parts, engine overhauling and maintenance can also be undertaken while sailing the vessel.

Our portable, lightweight onsite crankshaft grinding machine is designed to generate minimum vibration thus maintaining a high standard of quality in terms of surface finish, taper, and ovality. Since we offer repair of primary spares, maintenance, and overhauling of engines, spares, etc. We own one-point responsibility for the satisfactory performance of the engine in totality.

**Grinding of Crankshaft is in Process**

**Onsite Crankshaft Repair by Portable Grinding Equipment**

We are considered to be the cheapest in the market in comparison to the competitors based in Europe.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions) who has more than forty years of experience in the field of crankpin machining, crankshaft journal machining, crankshaft grinders, polishing and grinding of crankshaft, etc. For more details on babbitt bearing, white metal bearing, crankshaft grinding services, engine block repair, main journal grinding, grinding of crankshaft, or crankshaft grinders email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

In Situ Grinding Machine | In Situ Crankshaft Grinding and Polishing Machine – RA Power Solutions

In situ crankshaft grinding machine is an ideal solution for the repair of a damaged crankpin journal of a diesel engine without dismantling the crankshaft.

Benefits of In-Situ Grinding Machine:-

RA Power Solutions grinding technology and tools are not only user-friendly but are also capable of grinding the crankshaft to close dimensional and with geometric tolerance. These grinding tools are portable and can be easily carried by technicians to the site.

Insitu Crankshaft Grinding Machine — In Situ Crankshaft Grinding Machine

Main Accessories of In-Situ Grinding Machine supplied by RA Power Solutions:

In situ grinding machine (Complete Set)
Mother Bush
Bush
Pneumatic Motor with Adapter
Hand valve
Hose Pipe
Hanging Pipe (G.I)
Pneumatic Hand Grinder
Mops, Mounting Wheel & Rubber Base Wheel
Consumables and grinding media
Tool Box (Complete Set)

Crankshaft Grinding Machine Packed in a Steel Box for Dispatch

Accessories for Insitu Grinding Machine — Accessories for In Situ Grinding Machine

The measuring instrument used in the Job of grinding and polishing of crankshaft:-

Micrometer (Depend on Crankshaft Crank pin and main journal Diameter)
Micrometer 0-25 mm outside Ball Type Micrometer
Inside micrometer or bore gauge
Hardness Tester
Deflection Gauge
Magnetic Dial Stand with Dial Gauge
DP Test Kit or MPI Test Machine
Radius Gauge
Filler Gauge

Portable Crankshaft Grinding Machine is Ready for Dispatch

Instructions for using onsite crankshaft and cylindrical Grinding Machine:-

Inspection:

Check CR Pin Size, Hardness, DP Test, or Magnetic Particle Test and
Deflection, in case all reports are good after that, take Second Step.
Dismantle the machine and check all spare parts, assemble the Pneumatic Motor in insitu grinding machine.
Assemble the hardware in the shell assemble the machine on the crank pin and rotate gear manually.
Assemble the machine upper and lower cap and recheck all bolts.
Connect Air Hose Pipe to Pneumatic Motor.
After the machining process first round is complete, dismantle the in situ grinding machine and check the size of the Crank Pin.
Follow the same steps to complete the job.
Before maintaining the final size, check hardness, MPI, or DP Test & take Maximum Reading by Micrometer.

Note: Before the final size check, reset the outside micrometer and take the dimensions again.

Maintenance & Cleaning:-

In order to properly maintain machine tools, it is very important to perform maintenance checks periodically of all accessories. The author is Mr. Raj Shahani, Managing Director of the company. He has forty years of experience in providing onsite engine repair services to companies all over the world. After extensive research and field trials, he has developed in situ crankshaft grinding and polishing machine to make the repair process easy and cost-effective.

For any information on in situ crankshaft grinding machine, in situ crankshaft grinding repair in fertilizer plant, onsite crankshaft grinding services, onsite crankshaft grinding, g rinding and polishing of crankpin, in situ onsite crankshaft grinding in Oman, crankpin machining, crankpin repair, in situ crankshaft grinding please feel free to write to us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding And Repair Services | Crankshaft Reconditioning | Crankpin Machining – RA Power Solutions

RA Power Solutions undertakes onsite crankshaft grinding and repair, crankpin reconditioning, and crankpin machining up to a diameter of 700 mm. It is observed that due to serious accidents sometimes the radius fillet of the crankpin or main journal is damaged, and it is difficult to undertake the crankshaft repair onsite without removing the crankshaft from the engine block and transporting it to the designated workshop.

With more than forty-four years of experience in this field, we have added a portable onsite crankshaft grinding and polishing machine that can undertake crankshaft grinding and crankshaft polishing without taking the reference of radius fillet of the crankpin or crank main journal thus saving the crankshaft from rejection.

**Inspection of Crankpin on Board a Vessel**

**Inspection of Crankpins is in Process**

It is our experience that the cost of the crankshaft is very high, and in the case of high-capacity engines, it works out to be 20 to 25% of the cost of the engine. Considering this fact, it is most important that the job of crankshaft grinding and crankshaft repair is entrusted to the company that has experience in repairing the crankshaft successfully. With experience of four decades in this field and successfully repaired more than 10,000 crankshafts, we are considered to be leaders in this field and are trusted by shipping companies, diesel power plants, and engine manufacturers for the repair of crankshaft strictly as per the specifications and tolerances stipulated by the manufacturer.

The timely inspection and repair of the crankshaft are again of great importance. We have a team of engineers who can fly on short notice for the inspection and repair of the crankshaft to any part of the world. The crankshaft repair undertaken by us is guaranteed satisfactory performance.

Our crankshaft grinding services have the following features:

Onsite machining, grinding, and polishing of crankpins up to 700 mm.
Onsite machining, grinding, and polishing of all cylindrical shafts including turbine, alternator, pump shafts, and tail shaft up to the diameter of 700 mm.
Repair of radius fillet by grinding and polishing.
Portable pneumatically, lightweight crankshaft grinding machine that can be taken to any site all over the world.
All technicians having valid CDC can sail on the vessel.

The author of the blog is Mr. Raj Shahani, Managing Director of the company. He has 44 years of experience in providing services related to engine repair and overhauling, crankshaft grinding and polishing, crankpin reconditioning, crankshaft repair, and many more.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information regarding Crankshaft Grinding Machine For Engine Repair, Insitu Crankshaft Grinding Repair Service, Onsite Crankshaft Repair And Grinding, Insitu Crankshaft Repair And Grinding, Crankshaft Grinding For Marine Equipment, Onsite Crankshaft Grinding Services, Insitu Crankshaft Grinding Services, Crankshaft Grinding And Repair Services, In Situ Crankshaft Grinding And Repair.