Crack Repair of Cast Iron by Metal Stitching/Metal Locking Process – RA Power Solutions

RA Power Solutions Pvt. Ltd. has recently undertaken the repair of a cast iron engine block, including crack repair, using the metal stitching and metal locking process. The engine block, which is made of cast iron, was broken from the window cover sitting area. The engine block was broken into pieces measuring approximately 330 × 420 mm.

RA Power Solutions Pvt. Ltd., after getting the dimensions, got the casting made of cast iron, and it was metal locked and metal stitched on board a vessel. The engine, after repairs, is performing satisfactorily.

In 45 years of experience, we have executed more than 1000 jobs of crack repair by metal stitching and metal lock surgery, not only for shipping but for all sectors of industry. Perhaps we are the only company in the world to execute crack repair of engine components or any crack in metal on board a vessel while sailing.

Casting Piece Stitched in Broken Area of Engine Block

Metal stitching and metal locking process on board the vessel:

RA Power Solutions specializes in comprehensive cast iron block repair and iron engine block repair services, offering effective solutions for both minor and major cracks in cast iron castings.

The author is Mr. Raj Shahani, Managing Director of the company. He has 45 years of experience in metal stitching and metal locking of crack repair, cast iron crack repair, grinding of crankshaft, and all services related to the repair of engines and supporting equipment.

Metal Stitching and Metal Locking Under Progress

The company has in-house trained technicians and equipment, and serves all over the world. For more information regarding repair cast iron, repair crack cast iron, or cast iron repair, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Final finish given to Damaged Area of Engine Block — The final finish is given to the Damaged Area of the Engine Block

Crack Repair by Metal Surgery – RA Power Solutions

RA Power Solutions Pvt. Ltd. was called by a leading forging company based in the western part of India, manufacturing open forgings for heavy engineering plants. One of the operations involved the use of a clear space pneumatic hammer, which they imported from Massey of the UK.

Due to constant use of the forging hammer and its age, the pneumatic chamber of the hammer developed a crack measuring 69 inches. The whole plant, due to the non-operation of this critical equipment, was on standstill. The pneumatic chamber is manufactured out of grey cast iron. The company tried to repair the crack by the

Metal Stitching Under Progress on Board the Vessel,

welding process and engaged a leading company to execute the repairs. The crack repair of the cast iron pneumatic chamber was not successful. RA Power Solutions Pvt. Ltd. was called to repair the crack through the metal surgery process.

Metal Surgery

RA Power Solutions Pvt. Ltd. initially carried out magnetic particle test (MPI) and dye penetrant test of the cast iron pneumatic chamber to check the exact length and the profile of the crack developed. The paint, including red oxide, applied on the cast iron pneumatic chamber, was removed completely. The crack of 69 inches was repaired by our technicians by metal stitching and the metal locking process.

The keys, master metal locks, and all consumables used for metal surgery were imported from the UK. After the completion of metal stitching and metal locking operations, the chemicals were applied to stop the air leakage from the pneumatic chamber.

This process of metal surgery, followed by us for repair of a crack in cast iron, is cold, no heat is generated, and is a proven method for successful repair of a crack in cast iron casting.

We have more than 45 years of experience of executing crack repair in cast iron by metal surgery, crack repair in cast iron and have experienced technicians available to execute the crack repair onsite in minimum time and cost.

For more information, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Metal Locking of Steel Casting – RA Power Solutions

RA Power Solutions has undertaken onsite repair of engine blocks, compressors, and rotary equipment for the last 45 years. We feel that the repair cracks developed in cast iron and steel castings are repaired successfully by the metal locking and metal stitching process without losing the original profile.

**Insertion of Casting Piece into Engine Block Area**

RA Power Solutions has successfully executed more than 600 jobs for the repair of housings that are damaged due to the development of cracks or casting that breaks into pieces. The advantage of metal locking and metal stitching is that in case a large area of casting is damaged, a new piece having similar metallurgical properties is cast and metal stitched on to the parent body of the casting.

**Metal Stitching/Metal Locking of Jenbacher Engine Block Under Process**

Recently, we have undertaken the repair of the Jenbacher engine block. The casting of the engine block, i.e., lower crankcase, was broken into pieces, and a new piece measuring 10 × 12 inches was metal stitched successfully. We use proven and high-quality metal keys and metal locks and offer a guarantee for the performance.

**Metal Stitching of Jenbacher Engine Block**

Engine Block After Completing Metal Locking Process — **Engine Block After Completing the Metal Locking Process**

The author of this blog is Raj Shahani, Managing Director of RA Power Solutions Pvt. Ltd., having experience of more than 45 years. He is instrumental in executing the successful repair of crankshaft, engine block, cylinder heads, connecting rods, and mechanical equipment replacement costs, which work out to millions of dollars. The reputed companies spread all over the world regularly benefit from the rich experience of RA Power Solutions, having the excellent latest infrastructure required for repairs.

To know more about the repair of cracks in cast iron casting, repair cast iron, cast iron repair, metal stitching service provider, metal locking, and cast iron crack repair, email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.