Crankshaft Grinding And Repair Services | Crankshaft Reconditioning | Crankpin Machining – RA Power Solutions

RA Power Solutions undertakes onsite crankshaft grinding and repair, crankpin reconditioning, and crankpin machining up to a diameter of 700 mm. It is observed that due to serious accidents sometimes the radius fillet of the crankpin or main journal is damaged, and it is difficult to undertake the crankshaft repair onsite without removing the crankshaft from the engine block and transporting it to the designated workshop.

With more than forty-four years of experience in this field, we have added a portable onsite crankshaft grinding and polishing machine that can undertake crankshaft grinding and crankshaft polishing without taking the reference of radius fillet of the crankpin or crank main journal thus saving the crankshaft from rejection.

**Inspection of Crankpin on Board a Vessel**

**Inspection of Crankpins is in Process**

It is our experience that the cost of the crankshaft is very high, and in the case of high-capacity engines, it works out to be 20 to 25% of the cost of the engine. Considering this fact, it is most important that the job of crankshaft grinding and crankshaft repair is entrusted to the company that has experience in repairing the crankshaft successfully. With experience of four decades in this field and successfully repaired more than 10,000 crankshafts, we are considered to be leaders in this field and are trusted by shipping companies, diesel power plants, and engine manufacturers for the repair of crankshaft strictly as per the specifications and tolerances stipulated by the manufacturer.

The timely inspection and repair of the crankshaft are again of great importance. We have a team of engineers who can fly on short notice for the inspection and repair of the crankshaft to any part of the world. The crankshaft repair undertaken by us is guaranteed satisfactory performance.

Our crankshaft grinding services have the following features:

Onsite machining, grinding, and polishing of crankpins up to 700 mm.
Onsite machining, grinding, and polishing of all cylindrical shafts including turbine, alternator, pump shafts, and tail shaft up to the diameter of 700 mm.
Repair of radius fillet by grinding and polishing.
Portable pneumatically, lightweight crankshaft grinding machine that can be taken to any site all over the world.
All technicians having valid CDC can sail on the vessel.

The author of the blog is Mr. Raj Shahani, Managing Director of the company. He has 44 years of experience in providing services related to engine repair and overhauling, crankshaft grinding and polishing, crankpin reconditioning, crankshaft repair, and many more.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information regarding Crankshaft Grinding Machine For Engine Repair, Insitu Crankshaft Grinding Repair Service, Onsite Crankshaft Repair And Grinding, Insitu Crankshaft Repair And Grinding, Crankshaft Grinding For Marine Equipment, Onsite Crankshaft Grinding Services, Insitu Crankshaft Grinding Services, Crankshaft Grinding And Repair Services, In Situ Crankshaft Grinding And Repair.

Grinding and Polishing of Crankshaft | Repair of Crankshaft | Crankshaft Reconditioning – RA Power Solutions

RA Power Solutions with an experience of forty years provide you with a team of experienced technicians who repair crankshaft onsite, overhaul and maintenance of diesel engine, metal stitching, grinding and polishing of crankshaft, and all the repair jobs related to the engine room on a vessel or land-based diesel power plants. We possess precision and the latest design of equipment to execute the repairs strictly as per international norms and maintain the tolerances stipulated by the manufacturer.

**Crankshaft Grinding & Polishing in Diesel Power Plant**

Crankpin Machining by Onsite Crankshaft Grinder

RA Power Solutions is the only company that designs its own tooling according to the space available at the site which helps us to grind and maintain the crankshaft tolerances as per the manufacturer’s specifications. The main advantage of onsite machining and onsite reconditioning of crankshaft is that there is no need for striping down the equipment which in most of the cases is not possible due to various restrictions.

RA Power Solutions being an Indian company execute the repair of the crankshaft on the lowest prices in comparison to the European companies who used to dictate their prices and conditions without compromising on quality.

The onsite crankshaft repair services are extended to all types of industries: petrochemical, offshore and mining, steel, cement and manufacturing plant, marine and sugar plants, etc. We are confident of our quality and have executed repairs of more than 10,000 crankshafts worldwide. We have saved many crankshafts from rejection. Clients can also avail of our consultancy services which after inspection of the crankshaft advise the various methods of repair of crankshaft on site.

**Inspection of Crankpin is in Process**

**Repair of Crankpin by Specialized Tooling due to Space Constraints**

We also provide services related to engine repair i.e. turbine shaft repair, alternator shaft repair, pump shaft repair, grinding and polishing of crankshaft, onsite machining, crankshaft machining, crankshaft grinding & polishing, propeller shaft repair, metal locking & metal stitching of engine block, rebabbitting of bearings, connecting rod repair, etc.

The author is Mr. Raj Shahani, Managing Director of RA Power Solutions Pvt. Ltd. He has 40 years of experience in working on large crankshafts and Diesel Engines.

For more information regarding the grinding and polishing of crankshaft, crankshaft polisher machine and crankshaft reconditioning please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Onsite Crankshaft Repair Services India by RA Power Solutions

RA Power Solutions offer onsite crankshaft repair services for the last four decades to the land-based engine and engines installed on vessels.

The crankshaft needs repair or grinding in case of the following defects:

Development of excessive taper and ovality more than the tolerances stipulated.
Loss of alignment of the crankshaft.
Seizure of bearing, development of line marks.
Development of pitting and rough surface of crankshaft main journal and crankpin

**Crankshaft Repair Services While Vessel is Sailing**

**Crankshaft Grinding Services- Power Plant**

The onsite repair services of crankshaft help in getting the engine back into operation in minimum time. Following crankshaft grinding services are offered by RA Power Solutions at Sea, on land, or in the shipyard:

Onsite Crankshaft Repair
Crankshaft Straightening
Onsite Crankshaft journal repair
Crankshaft Regrinding
Onsite Crankshaft polishing
Onsite Main bearing Regrinding
Onsite Crankshaft machining
Orbital crankpin machining/regrinding
Main bearing machining
Insitu Main bearing Main Journal Polishing

Crankshaft Grinding being done on a Small Crankpin Width — **Crankshaft Grinding is being done on a Small Crankpin Width**

**Crankpin After Grinding by Crankshaft Grinding Machine**

RA Power Solutions has technicians who are well-trained and have executed successfully more than 11,000 jobs of crankshaft repair. We are also considered to be the lowest-priced in the industry.

For any services related to crankshaft refurbishment, crankshaft grinding, crankpin polishing, onsite crankshaft grinding repairing service, crankshaft grinding and repair onsite, or maintenance and repair services, please free to write us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Repair of Crankshaft | Onsite Crankshaft Repair-RA Power Solutions

Reduce Cost And Breakdown Time By Onsite Repair Of Crankshaft

Onsite Crankshaft Grinding and Polishing Machine

The failure of the crankpin and main journal bearing causes serious damage to the crankshaft, which is as follows:

Development of excessive taper and ovality in Crankshaft, Crankpin, and Main Journal.
Development of crack
Abnormal increase and decrease in hardness
Loss of alignment of crankshaft, resulting in the increase in deflection readings.
Development of bearing line marks, pitting, local depression
Damage to radius fillet and lube oil profile

The onsite crankshaft grinding equipment developed and manufactured by us is capable of undertaking grinding and polishing of crankshaft in one setting. The tolerances after crankshaft repair are strictly maintained as per the manufacturer’s specifications.

We have a highly trained, skilled team of technicians who are deputed to the plant site or on a vessel in the minimum possible time. The process followed by us for the repair of the crankshaft is faster, more cost-effective, and more convenient. It of course avoids the removal of the crankshaft and transport to the workshop.

The repair of crankshaft executed by RA Power Solutions Pvt. Ltd is approved by leading inspection agencies including Lloyds, DNV, and many other inspecting agencies. For more information, please write us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Cylinder Head Repair | Reconditioned Cylinder Heads | RA Power Solutions

RA Power Solutions Pvt. Ltd. undertakes complete reconditioning of cylinder heads. It is observed that cracks develop due to sudden changes in the temperature of cylinder heads. We recommend the repair of cracks by metal stitching process which is cold and no heat is generated. The valve seat and valve guides should also be replaced with cylinder heads. We have Chris’s marine equipment for reconditioning cylinder heads.

RA Power Solutions Pvt. Ltd. also maintains a large stock of reconditioned cylinder heads, which are supplied at very low prices. All cylinder heads are guaranteed for performance. The cylinder heads of the following make of engines are available in stock.

MAN-B&W
Sulzer
Wartsila
MAK
Deutz
Pielstick
Mitsubishi
Daihatsu
Yanmar
Bergen
Niigata
Himsen
Allen
Stork
Fiat
MWM
Hanshin
Caterpillar
SKL
Ruston
Paxman
Crepelle
Mirrlees
Alco
ABC
Crepelle
Nohab etc. are available in stock.

Onsite Diesel Engine Repair is one of the important services provided by RA Power Solutions. We have ex-engineers from engine manufacturers like Wartsila, Caterpillar, Ruston, Cummins, Deutz, etc who have joined hands with us. Technicians and engineers are experienced and can meet any emergency requirement of diesel engine repair due to accidents for land-based or vessel-mounted main and auxiliary engines.

The normal routine overhauling of diesel engines is also undertaken. The main advantage of onsite diesel engine repair services extended by RA Power Solutions is that we have in-house facilities for undertaking the repair of major components like engine block, crankshaft, cylindrical head repair, etc and there is no need to engage a third party. We are world-famous for extending onsite crankshaft grinding repair and all the services related to diesel engines.

The author of this blog is Raj Shahani, Managing Director of RA Power Solutions Pvt. Ltd. having experience of more than 36 years. He is instrumental in executing the successful repair of crankshaft, engine block, cylinder heads, connecting rods, and mechanical equipment replacement costs which works out to millions of dollars.

For more information regarding cylinder head repair, you can contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Metal Locking of Steel Casting – RA Power Solutions

RA Power Solutions has undertaken onsite repair of engine blocks, compressors, and rotary equipment for the last 44 years. We feel that the repair crack developed in cast iron, and steel castings are repaired successfully by metal locking and metal stitching process without losing the original profile.

**Insertion of Casting Piece into Engine Block Area**

RA Power Solutions has executed successfully more than 600 jobs for the repair of housings that are damaged due to the development of cracks or casting broken into pieces. The advantage of metal locking and metal stitching is that in case a large area of casting is damaged, a new piece having similar metallurgical properties is cast and metal stitched on the parent body of the casting.

**Metal Stitching/Metal Locking of Jenbacher Engine Block Under Process**

Recently, we have undertaken repair of the Jenbacher engine block. The casting of the engine block i.e. lower crankcase was broken into pieces, and a new piece measuring 10 × 12 inches was metal stitched successfully. We use proven and high-quality metal keys and metal locks and stand guarantee for the performance.

**Metal Stitching of Jenbacher Engine Block**

**Engine Block After Completing Metal Locking Process**

The author of this blog is Raj Shahani, Managing Director of RA Power Solutions Pvt. Ltd. having experience of more than 44 years. He is instrumental in executing the successful repair of crankshaft, engine block, cylinder heads, connecting rods, and mechanical equipment replacement costs which works out to millions of dollars. The reputed companies spread all over the world regularly benefit from the rich experience of RA Power Solutions having the excellent latest infrastructure required for repairs.

To know more about the repair of cracks in cast iron casting, repair cast iron, cast iron repair, metal stitching service provider, metal locking, and cast iron crack repair email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.