Tag: onsite grinding of crankshaft

Compressor Crankshaft Grinding | Marine Crankshaft Grinding | Engine Crankshaft Grinding And Polishing – RA Power Solutions

RA Power Solutions is known as a leader in offering onsite repair of crankshaft worldwide with forty years of experience in this field, the company’s endeavor is always to save the Crankshaft from rejection.

Crankshaft Grinding 550 mm diameter
Crankshaft Grinding 550 mm diameter

The crankshaft meets with serious accidents and is even rejected by the European Repair Companies attended by RA Power Solutions and is successfully repaired. This is possible because of having technicians who have hands-on experience in repairing more than ten thousand crankshafts.

Crankshaft Grinding Mirrless Blackstone
Crankshaft Grinding Mirrless Blackstone
Crankshaft Grinding Wartsila 18 V32
Crankshaft Grinding Wartsila 18 V32

All crankshafts are initially checked and inspected to ensure that they are acceptable for reuse or for repair. The onsite crankshaft grinding and crankshaft polishing are undertaken through the window of the engine block. Due to continuous innovation in the design and technology of crankshaft grinding machines manufactured and used by us, it is possible to maintain the dimensional tolerances strictly as per the original equipment manufacturer. The crankshaft grinding and polishing are done in the minimum possible time. Thus, reducing the breakdown time of the equipment considerably.

Onsite Crankshaft Repair
Onsite Crankshaft Repair
Repair of Crankshaft MAN B&W
Repair of Crankshaft MAN B&W

Presently, we are undertaking crank-pin and main journal grinding and repair up to 700 mm and are in the process of increasing the capacity up to 1000 mm. We undertake onsite crankshaft grinding of all popular makes of engine and their model. Few of them are as following-

Insitu Crankshaft Grinding
Insitu Crankshaft Grinding
Offshore Grinding of Crankshaft is in Process
Offshore Grinding of Crankshaft is in Process

Wartsila 6R32, 12V32, 18v32, Mirrlees Black Stone ESL, MAJOR K series Generators, Ruston, Allen, Yanmar, MAN B&W, Daihatsu engine, etc. For more details on the marine crankshaft repair, and crankshaft grinding machine, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Machining | Crankshaft Grinding | Crankshaft Polishing | 44 Years Of Experience

With the experience of more than four decades, RA Power Solutions has been the leader in providing insitu crankpin, main journal grinding, and machining. The removal of the crankshaft from the engine block in case of an accident or normal wear and tear is not required. The removal of the crankshaft from the engine block is a lengthy process and expensive, and engine manufacturers are to be contacted for the disassembly and removal of the crankshaft from the engine.

The onsite crankpin, main journal grinding and crankshaft polishing are undertaken by RA Power Solutions using state-of-the-art equipment which can be taken to any site on a ship or land-based industry.

Crankshaft Machining on Board a Vessel
Crankshaft Machining on Board a Vessel

The onsite crankshaft grinding machine is placed on the damaged crankpin through the inspection window provided in the crankcase. Due to the compact design of the machine, most of the crankshafts can be repaired onsite.

RA Power Solutions undertakes onsite machining, onsite grinding of crankshafts, and crankshaft polishing services of diameters ranging from 60 mm to 700 mm.

Onsite Crankshaft Grinding & Polishing Machine
Onsite Crankshaft Grinding & Polishing Machine
Crankshaft Grinding Machine- Grinding Crankpin
Crankshaft Grinding Machine- Grinding Crankpin

The jobs of crankpin and main journal repair of crankshaft executed by us have the following features:

  • Having the latest quality control measuring instruments to check hardness, crack by MPI, taper, ovality, surface finish, etc.
  • All instruments used for measuring the crankpin and main journal diameter are periodically sent to the laboratory for calibration. Valid certificates are kept in the record as per the requirement of inspection agencies.
  • The latest design and technology instruments/equipment are used prior to the repair of the crankshaft and after the repair is executed.
Damaged Crankpin Before Grinding
Damaged Crankpin Before Grinding
Finished Crankpin After Grinding
Finished Crankpin After Grinding

Advantage Of RA Power Solutions For Crankshaft And Main Journal Repair

  • Crankshafts are repaired onsite up to a diameter of 700 mm. No need for the removal of the crankshaft.
  • An experienced team of technicians is always ready to leave for sailing all over the world. The holding of seamen passports by technicians facilitates them to fly out to any country on short notice.
  • The robust design and use of titanium for manufacturing the body of the crankshaft grinding machine ensure minimum or no vibration while the crankshaft grinding machine is in operation. The job of repairing the crankshaft can be executed while the vessel is sailing.
Grinding of Crankpin is in Process

All the services required for the repair of the engine and to put it back into operation are extended by RA Power Solutions, including commissioning and trial parts.

The experience of repairing over 10,000 crankshafts makes us a leader in this field. The cost of repair of the crankshaft and the services offered are the lowest in the industry. This is possible due to the continuous upgrading of technology and processes followed by us.

For more information regarding the onsite machining of crankshaft, crankshaft polishing, polishing of crankshaft, and onsite crankshaft polishing mail us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.