Repair Services Offered by RA Power Solutions Pvt. Ltd.

RA Power Solutions Pvt. Ltd. extends repair services for main and auxiliary engines, high-capacity compressors, pumps, and rotating equipment. We have the latest design portable equipment which is carried to the client’s site, whether they are land-based power plants or vessels on the move. The services are offered through trained technicians. Being an Indian company having more than 36 years of experience, we are well known for sincerity, on-time services, and the lowest price in this industry. A few of the services offered to us are as under:

Metal Locking and Metal Stitching

Metal locking and metal stitching is a cold process for repair of steel casting which develops cracks or gets broken into pieces due to overload, stress, or an accident. RA Power Solutions Pvt. Ltd. has experience of more than 44 years of undertaking repair of most complex accidental damage to plant and machinery, high capacity marine engines, diesel generating sets, engine blocks, cylinder heads, turbine casing, etc. The repair of casting by metal stitching and metal locking has been executed by trained and experienced engineers having experience of 44 years.

Broken Engine Block of Yanmar Engine
Broken Engine Block of Yanmar Engine
Assembly of Broken Pieces of Engine Block
Assembly of Broken Pieces of Engine Block
Engine Block Ready After Metal Stitching Process
Engine Block Ready After Metal Stitching Process
Engine Block Ready After Metal Locking Process
Engine Block Ready After Metal Locking Process

Consumables like metal locks and metal keys are procured from reputed companies based in the USA and UK. We are cost-effective and can depute our team of technicians within 6 hours notice.

Material Used in Metal Locking and Metal Stitching Process
Material Used in Metal Locking and Metal Stitching Process

We are experts in the repair of crankshafts of high-capacity marine engines up to 700 mm diameter, diesel generating sets, and other applications. The services are extended all over the world through our experienced technicians.

Rotor Shaft Grinding

In case of failure of the white metal rotor shaft bearing, it is necessary to inspect the rotor shaft bearing sitting diameter. We undertake complete inspection of the rotor shaft, grinding and polishing onsite. The rotor shaft repair, grinding, and polishing are done without dismantling the rotor shaft from the casing. The rotor shaft grinding and polishing are done onsite.

Rotor shaft white metal Babbitt bearings are manufactured and rebabbitting of old rotor shaft bearings is also undertaken. We guarantee the satisfactory performance of white metal Babbitt bearings.

Onsite Rotor Shaft Grinding
Onsite Rotor Shaft Grinding
Rotor Shaft Grinding in Process
Rotor Shaft Grinding in Process

Connecting Rod Repair

Connecting rod repair is undertaken with a guarantee, absolutely no need to replace the connecting rod as in most cases connecting rods can be repaired and re-used.

RA Power Solutions Pvt. Ltd. undertakes in-house repair of connecting rods including re-boring of the big ends and small ends, checking for hardness, cracks, etc.

Connecting Rod Assembled with Piston After Repair
Connecting Rod Assembled with Piston After Repair
Liner, Piston, Connecting Rod, Cylinder Head Under Assembly Supplied by RA Power Solutions
Liner, Piston, Connecting Rod, and Cylinder Head Under Assembly Supplied by RA Power Solutions

Connecting rods for all make and models of diesel engines like MAN-B&W, Sulzer, Wartsila, MAK, Deutz, Pielstick, Mitsubishi, Daihatsu, Yanmar, Bergen, Niigata, Himsen, Allen, Stork, Fiat, MWM, Hanshin, Caterpillar, SKL, Ruston, Paxman, Crepelle, Mirrlees, Alco, ABC, Nohab, etc.

Connecting Rod of MAN engine
Connecting Rod of MAN engine
Reconditioning of Connecting Rod
Reconditioning of Connecting Rod

Cylinder Heads

Cylinder Heads are reconditioned at our works. We replace valve seats, and valve guides and recondition the cylinder heads which are ready for installation. Repair of cylinder heads is undertaken by our experienced technicians in-house.

The repair of cracks on cylinder heads is done by metal stitching and a metal locking process, which is a cold and proven method of crack repair. Second-hand reconditioned cylinder heads are also supplied with a guarantee at a competitive price.

Cylinder Head of Marine Diesel Engine
Cylinder Head of Marine Diesel Engine
Cylinder Head
Cylinder Head

Rebabbitting of Bearings

Rebabbitting of old white metal bearings of diesel engines, turbines, alternators, and all applications are undertaken. Rebabbitting of white metal bearings is done by a centrifugal process, which ensures dense and uniform bonding with the base steel.

We undertake rebabbitting of bearings up to 1500 mm in diameter. The white metal used for rebabbitting is imported from Spain. The metallurgical certificate for white metal and dimensional inspection report is submitted after rebabbitting of white metal is done. For more information on onsite crankshaft repair services, cylinder liners exporter, cylinder liners, engine cylinder liner, cylinder sleeve manufacturer, metal locking, repair of rotor shaft, and onsite repair services of crankshaft contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft White Metal Babbitt Bearing
Crankshaft White Metal Babbitt Bearing
Crankshaft Bearings
Crankshaft Bearings

Crankshaft Grinding Executed on Board a Vessel – RA Power Solutions

RA Power Solutions has executed successfully the crankshaft grinding of 6 pins on board a vessel at Dumai/Lubuk Gaung Port, Indonesia of MAN B&W STX 6L23/30H Engine.

In this case, crankshaft grinding was required because all the CR pins having a standard diameter of 185 mm developed taper and ovality. Out of 6 CR pins, not even a single pin was seized or crack was developed.

Crankshaft Deflection and MPI Test Under Process
Crankshaft Deflection and MPI Test Under Process

The above observations show that the engine users should periodically get the crankshaft calibrated and go for grinding and polishing as the crankshaft develops taper and ovality due to continuous running.

To execute the above job, RA Power Solutions Pvt. Ltd. used a crankshaft grinder which is lightweight, and the crankshaft grinder was taken to the site. RA Power Solutions has sold more than 60 crankshaft grinding machines all over the world.

                                                                                                                                    

After Grinding of CR Pin
After Grinding of CR Pin

RA Power Solutions offers precision crankshaft grinding services, restoring your engine’s efficiency and durability. Trust our experts to deliver unparalleled results. Contact us for superior crankshaft solutions.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or  +91 9810012383 for further information.