Crankshaft Reconditioning | Crankshaft Machining | Crankshaft Repair | Crankshaft Grinding – RA Power Solutions

RA Power Solutions has forty-five years of experience in crankshaft reconditioning of large marine engines and engines installed in Power plants.

Diesel Engine Ready for Grinding & Repair
Diesel Engine Ready for Grinding & Repair

The onsite crankshaft repair and grinding is undertaken by RA Power Solutions’ experienced technicians for diameters ranging from 30 mm to 700 mm, which covers almost all the crankshafts used for different applications. It is generally observed that due to non-experience or lack of knowledge of the companies undertaking crankshaft reconditioning and Onsite Crankshaft Machining, Crankshaft misguides the end user, resulting in serious breakdown and considerably higher expense.

Onsite Grinding of Crankpin by RA Power Solutions
Onsite Grinding of Crankpin by RA Power Solutions

RA Power Solutions has undertaken the reconditioning of crankshafts exceeding ten thousand numbers and recommends the following situation for the reconditioning of the crankshaft.

Recommendation for reconditioning of Crankshaft:

I) It is recommended to undertake crankshaft repair in case taper and ovality exceed the limit specified in the maintenance manual of the engine manufacturer.
II)  In case of an accident, deep line marks or depression are developed.
III) Reconditioning of the crankshaft is recommended in case higher hardness is observed due to the seizure of bearings or any other reason.
IV) Development of surface crack.
V) Loss of alignment.
VI) In certain cases, although the dimensions of the CR Pin and Main Journal are observed within the limit, due to the rough surface observed on the CR Pin and of the Main Journal, the surface requires polishing.

Crankpin Before Grinding
Crankpin Before Grinding

The above suggestions are given for the reconditioning of the crankshaft. It is always advisable to send photographs and a brief Inspection report to RA Power Solutions for free recommendations as to how to repair the Crankshaft successfully.

For more information about Onsite Crankshaft Machining, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383

Grinding of Crankpin by Onsite Crankshaft Grinding Machine
Grinding of Crankpin by Onsite Crankshaft Grinding Machine
Crankpin After Onsite Grinding & Repair
Crankpin After Onsite Grinding & Repair

Crankshaft Machining | Crankshaft Grinding | Crankshaft Polishing | 45 Years Of Experience

With the experience of more than four decades, RA Power Solutions has been the leader in providing insitu crankpin, main journal grinding, and machining. The removal of the crankshaft from the engine block in case of an accident or normal wear and tear is not required. The removal of the crankshaft from the engine block is a lengthy and expensive process, and engine manufacturers should be contacted for the disassembly and removal of the crankshaft from the engine.

The onsite crankpin, main journal grinding, and crankshaft polishing are undertaken by RA Power Solutions using state-of-the-art equipment, which can be taken to any site on a ship or land-based industry.

Crankshaft Machining on Board a Vessel
Crankshaft Machining on Board a Vessel

The onsite crankshaft grinding machine is placed on the damaged crankpin through the inspection window provided in the crankcase. Due to the compact design of the machine, most of the crankshafts can be repaired onsite.

RA Power Solutions undertakes onsite machining, onsite grinding of crankshafts, and crankshaft polishing services of diameters ranging from 60 mm to 700 mm.

Onsite Crankshaft Grinding & Polishing Machine
Onsite Crankshaft Grinding & Polishing Machine
Crankshaft Grinding Machine- Grinding Crankpin
Crankshaft Grinding Machine- Grinding Crankpin

The jobs of crankpin and main journal repair of the crankshaft executed by us have the following features:

  • Having the latest quality control measuring instruments to check hardness, crack by MPI, taper, ovality, surface finish, etc.
  • All instruments used for measuring the crankpin and main journal diameter are periodically sent to the laboratory for calibration. Valid certificates are kept in the record as per the requirements of inspection agencies.
  • The latest design and technology instruments/equipment are used prior to the repair of the crankshaft and after the repair is executed.
Damaged Crankpin Before Grinding
Damaged Crankpin Before Grinding
Finished Crankpin After Grinding
Finished Crankpin After Grinding

Advantages of RA Power Solutions For Crankshaft And Main Journal Repair

  • Crankshafts are repaired onsite up to a diameter of 700 mm. No need for the removal of the crankshaft.
  • An experienced team of technicians is always ready to leave for sailing all over the world. The holding of seamen’s passports by technicians enables them to fly out to any country on short notice.
  • The robust design and use of titanium for manufacturing the body of the crankshaft grinding machine. It ensure minimum or no vibration while the crankshaft grinding machine is in operation. The job of repairing the crankshaft can be executed while the vessel is sailing.
Grinding of Crankpin is in Process

All the services required for the repair of the engine and to put it back into operation. These are extended by RA Power Solutions, including commissioning and trial parts.

The experience of repairing over 10,000 crankshafts makes us a leader in this field. The cost of repair of the crankshaft and the services offered are the lowest in the industry. This is possible due to the continuous upgrading of technology and processes followed by us.

For more information regarding the onsite machining of crankshaft, crankshaft polishing, polishing of crankshaft, and onsite crankshaft polishing, mail us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Machining | Crankshaft Grinder Machine- 45 Years Of Experience

Crankshaft of Wartsila Engine
Crankshaft of Wartsila Engine

RA Power Solutions offers the latest technology for onsite machining of crankshafts. The services of onsite crankshaft repair are offered worldwide using a range of specially designed orbital turning equipment to repair damaged crankpins and the main journal of diesel engines, compressors, and reciprocating equipment.

We have factory-trained, highly skilled, and motivated technicians to offer onsite repair of damaged crankshafts, either onboard or offshore. The company has been in the business of offering onsite crankshaft grinding and polishing for the last 45 years and is well-known all over the world for its quality repair.

New Crankshaft

More than 1000 crankshafts have been repaired successfully all over the world, with diameters ranging from 40-700 mm. Unlock precision and efficiency with RA Power’s crankshaft grinder machine! Boost engine performance, reduce downtime, and ensure top-notch crankshaft quality. Take action now and revolutionize your machining process with our cutting-edge solutions!

Insitu Crankshaft Grinding Machine
Insitu Crankshaft Grinding Machine

RA Power Solutions offers state-of-the-art crankshaft grinder machines, designed for precision and reliability in crankshaft repair and refurbishment. Elevate your engine performance with our cutting-edge technology. Explore our range now!

For any information regarding the crankshaft machining, crankshaft grinder machine and crankshaft machining, email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383