Crankshaft Reconditioning | Crankshaft Machining | Crankshaft Repair | Crankshaft Grinding – RA Power Solutions

RA Power Solutions has forty-four years of experience in crankshaft reconditioning of large marine engines and engines installed in Power plants.

Diesel Engine Ready for Grinding & Repair
Diesel Engine Ready for Grinding & Repair

The onsite crankshaft repair and grinding is undertaken by RA Power Solutions’ experienced technicians for diameters ranging from 30 mm to 700 mm, which cover almost all the crankshafts used for different applications. It is generally observed that due to non-experience or lack of knowledge of the companies undertaking crankshaft reconditioning, Crankshaft misguide the end users resulting in serious breakdown and considerably higher expense.

Onsite Grinding of Crankpin by RA Power Solutions
Onsite Grinding of Crankpin by RA Power Solutions

RA Power Solutions has undertaken reconditioning of crankshaft exceeding ten thousand numbers and recommends the following situation for reconditioning of the crankshaft.

Recommendation for reconditioning of Crankshaft:

I) It is recommended to undertake crankshaft repair in case taper and ovality exceed the limit specified in the maintenance manual of the engine manufacturer.
II)  In case of an accident, deep line marks or depression are developed.
III) Reconditioning of the crankshaft is recommended in case higher hardness is observed due to the seizer of bearings or any other reason.
IV) Development of surface crack.
V) Loss of alignment.
VI) In certain cases, although the dimensions of the CR Pin and Main Journal are observed within the limit, due to the rough surface observed on the CR Pin and of the Main Journal, the surface requires polishing.

Crankpin Before Grinding
Crankpin Before Grinding

The above suggestions are given for reconditioning of crankshaft. It is always advisable to send photographs and a brief Inspection report to RA Power Solutions for free recommendations as to how to repair Crankshaft successfully.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information.

Grinding of Crankpin by Onsite Crankshaft Grinding Machine
Grinding of Crankpin by Onsite Crankshaft Grinding Machine
Crankpin After Onsite Grinding & Repair
Crankpin After Onsite Grinding & Repair

Onsite Crankpin Grinding- Large and Small Engine Repairs – RA Power Solutions

RA Power Solutions is engaged in onsite crankshaft grinding, crankshaft machining and crankshaft repair of small and high capacity engines. The crankshafts and all cylindrical shafts of rotatory equipment are repaired onsite without disassembly.

Onsite Crankshaft Grinding While Vessel is on Move
Onsite Crankshaft Grinding While Vessel is on Move

Following are the main features of the services offered related to crankshaft repair:

  • Experience technicians undertake crankshaft inspection which includes dimensional calibration for taper, ovality and hardness testing.
  • In case of failure of bearing or serious damage, it is important to undertake a crack check. We recommend magnetic particle inspection and dye penetrant.
  • Checking loss of alignment of crankshaft by deflection gauge or taking the run-out of the main journal.
  • Straightening of crankshaft is undertaken if required.
  • Radius fillet original profile is maintained in case of damage.
  • Onsite crankshaft grinding, crankshaft repair is undertaken by using
Onsite Crankshaft Grinding & Polishing Machine
Onsite Crankshaft Grinding & Polishing Machine

crankshaft grinding equipment maintaining the crankpin and main journal tolerances as per manufacturers.

  • Surface finish after crankshaft grinding and polishing is of great importance and is maintained.

Main points related to crankshaft repair services offered by RA Power Solutions:

  1. A company having 40 years of experience in repair of crankshaft can easily detect the damage caused to the crankshaft due to accident.
  2. We are experts in salvaging the crankshafts which as per the manufacturers are rejected. This is possible due to our vast experience, knowledge and use of the latest technological equipment.
  3. A large team of experienced technicians have a valid passport and seaman book and can travel all over the world in the shortest possible notice.
  4. In field of crankshaft repair, we are the leaders, most experienced, sincere and trustable.
  5. The services provided is on the lowest rates and can be compared with other companies.
  6. The only company having executed more than 11,000 jobs of crankshaft repair and engine overhaul maintenance worldwide.
  7. All the repair services related to high capacity diesel generating sets is offered with a guarantee.
Inspection of Crankpin is in Process
Inspection of Crankpin is in Process
Repair of Crankpin by Crankshaft Grinding Machine
Repair of Crankpin by Crankshaft Grinding Machine

The only company in the world manufacturing onsite crankshaft grinding machine and onsite polishing machine and have sold more than 70 units all over the world.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information regarding crankpin machining, crankpin repair.

Crankshaft Grinding by Pneumatic Grinding Machine – RA Power Solutions

Onsite crankshaft grinding is the latest trend in shipping industry. Removing the crankshaft from the engine block involves disassembly of all major parts, which requires time, effort, and money. The best solution for this is to undertake crankshaft grinding and crankshaft polishing onsite without disassembly of the crankshaft from the engine block.

Pneumatic Crankshaft Grinding Machine
Pneumatic Crankshaft Grinding Machine

The onsite grinding is undertaken by inserting the onsite crankshaft grinding machine from the inspection window.

Pneumatic Crankshaft Grinding Machine for Small Diameter
Pneumatic Crankshaft Grinding Machine for Small Diameter

RA Power Solutions undertakes onsite crankshaft grinding and onsite crankshaft polishing and repairs up to 700 mm in diameter. We have a team of experienced technicians, who travel all over the world with portable and lightweight equipment. It is now possible to execute the crankshaft repair in a few hours, depending on the diameter and extent of the damage to the crankshaft.

RA Power Solutions has executed repairs of more than 10,000 crankshafts all over the world for leading shipping companies, power plants, heavy engineering companies, etc. We are respected in the industry for quality, sincerity, and low price. Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information.

Crankshaft Grinding by Pneumatic Grinding Machine
Crankshaft Grinding by Pneumatic Grinding Machine

Crankshaft Grinding & Repair by Grinding Machine is in Process
Crankshaft Grinding & Repair by Grinding Machine is in Process

Grinding Of Rotor Shaft By Rotor Shaft Grinder | Refurbishment Of Rotor Shaft

Grinding of the rotor shaft is required due to wear and tear of the rotor shaft diameter, damage to the rotor shaft bearing sitting area, or due to failure of the bearing. RA Power Solutions undertakes onsite grinding and polishing of rotor shafts having diameters up to 700 mm. The initial inspection of the rotor shaft is conducted by experienced technicians which includes crack detection by MPI, hardness test, and dimensional inspection.

Rotor Shaft Grinding Machine
Rotor Shaft Grinding Machine

Onsite grinding of the rotor shaft is done by the latest design of rotor shaft grinding machine developed and manufactured by RA Power Solutions. The rotor shaft grinding machine has almost zero vibration, which helps to maintain the tolerance of the rotor shaft bearing sitting area up to 20 microns.

RA Power Solutions Pvt. Ltd. has executed successfully more than one thousand jobs of grinding rotor shafts, crankshaft grinding, and rotating equipment.

Onsite Rotor Shaft Grinding Machine
Onsite Rotor Shaft Grinding Machine

 

Rotor Shaft Grinder
Rotor Shaft Grinder

RA Power Solutions specializes in the comprehensive refurbishment of rotor shafts. Our expert team employs cutting-edge techniques to restore your rotor shafts to their optimal condition. Enhance reliability and efficiency while extending the lifespan of your critical components. Trust us for top-notch rotor shaft refurbishment services. For information on the refurbishment of the rotor shaft, grinding of main journals, and repair of the rotor shaft, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Insitu Rotor Shaft Grinding Machine
Insitu Rotor Shaft Grinding Machine
Onsite Rotor Shaft Grinding
Onsite Rotor Shaft Grinding

Turbine Shaft Repair By New Technology – RA Power Solutions

MACHINE NOW AVAILABLE FOR SALE ON LOWEST PRICE

Turbine Shaft Grinding in Process
                                     Turbine Shaft Grinding in Process

A few years back, it was mandatory to send the damaged turbine shaft to the workshop for repairs. This involved the disassembly of the complete turbine, removal of the turbine shaft from the block, packing, and transportation to the workshop.

A new technology has been introduced in recent years. The turbine shaft grinding machine is portable, lightweight, and can be taken to the site. The main feature of a turbine shaft grinding machine is that it can be placed on the turbine shaft bearing sitting diameters and grinding and polishing can be done without disassembly of the turbine shaft. This process of grinding and polishing of turbine shaft by the portable turbine shaft grinding machine saves downtime and cost.

Pneumatic Motor Mounted on Turbine Shaft Grinding Machine
Pneumatic Motor Mounted on Turbine Shaft Grinding Machine

Disassembly of Turbine Shaft Grinding Machine
Disassembly of Turbine Shaft Grinding Machine

RA Power Solutions designs and manufactures turbine shaft grinding machines. The machine is capable of undertaking grinding of turbine shaft, crankshaft, alternator shaft & cylindrical shaft up to 700 mm. The turbine shaft grinding machine is priced economically and can be delivered in a short time. It is highly recommended for power plants, shipping companies, workshops undertaking repairs, etc.

Packing in Progress-Turbine shaft Grinding Machine
Packing in Progress-Turbine shaft Grinding Machine

Turbine Shaft Grinding Machine Ready for Dispatch
Turbine Shaft Grinding Machine Ready for Dispatch

RA Power Solutions has sold more than 60 onsite turbine shaft grinding machines across the world. To get more information, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.